ENGLISH
20
PERIODIC MAINTENANCE SCHEDULE
after
20 hours
or
2000 kilometers
1st service
after 10 hours
or
1000 kilometers
after
4000 kilometer
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE
I
NTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN
5
HOURS OR
500
KM
!
M
AINTENANCE WORK DONE BY
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER
!
A clean motorcycle can be checked more quickly which saves money!
Check gear box oil level
●
Change gear box oil
●
●
Check spark plugs, adjust distance between electrodes
●
●
Renew spark plugs
●
Check the carburetor connection boot for cracks and leaks
●
Check idle speed setting
●
●
Check that vent hoses are not damaged or bent
●
●
Check cooling system for leaks, check quantity of antifreeze
●
●
Check exhaust system for leaks and fitment
●
Check cables for damage, smooth operation, bends; adjust and lubricate
●
●
Check oil level of the clutch master cylinder
●
●
●
Clean air filter and filter box
●
Check electric wires for damage and bends
●
Check headlamp setting
●
Check function of electric systems (low beam, high beam, break light, indicator,
●
●
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake lining
●
●
Check brake lines for damage and leaks
●
●
Check/adjust smooth operation and free travel of handbrake/foot brake lever
●
●
Check tightness of brake system screws
●
●
Check shock absorber and fork for leaks and function
●
●
Clean dust bellows
●
Bleed fork legs
●
Check swing arm bearings
●
Check/adjust steering head bearings
●
●
Check tightness of all chassis screws (triple clamps, fork leg axle passage
●
●
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint
●
Check tires and air pressure
●
●
Check chain, rear sprockets and chain guides for wear, fitment and tension
●
●
Lubricate chain
●
●
Check clearance of wheel bearings
●
●
I
MPORTANT
R
ECOMMENDED
M
AINTENANCE
W
ORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control
●
Complete maintenance of shock absorber
●
Complete maintenance of fork
●
Clean and grease steering head bearings and gasket elements
●
Clean and adjust carburetor
●
Replace glass fibre- yarn filling of the exhaust main silencer
●
Treat electric contacts and switches with contact grease
●
Change hydraulic clutch fluid
●
Change break fluid
●
WHEELS
CHASSIS
BRAKES
ADD-ON-PARTS
CARBURETOR
ENGINE
125/200 SX/MXC/EXC
250/300 SX/MXC/EXC
at least
once a year
every 2 years
or 20000 km
