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KTM 1290 Super Duke GT, Owner'S Manual

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KTM 1290 Super Duke GT Owner'S Manual Download Page 229

BRAKE SYSTEM 14

227

14.6

Checking the front brake linings

Warning

Danger of accidents

 

Worn-out brake linings reduce the braking effect.

–

Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be
glad to help.)

Warning

Danger of accidents

 

Damaged brake discs reduce the braking effect.

If the brake linings are not changed in time, the brake lining carriers grind against the brake disc. As a
consequence, the braking effect is greatly reduced and the brake discs are destroyed.

–

Check the brake linings regularly.

S01115-10

–

Check all brake linings on both brake calipers to ensure they
have the minimum thickness

A

.

Minimum thickness

A

≥

1 mm (

≥

0.04 in)

» If the minimum thickness is less than specified:

–

Change the front brake linings.

–

Check all brake linings on both brake calipers for damage and
cracking.
» If there is damage or cracking:

–

Change the front brake linings.

Summary of Contents for 1290 Super Duke GT

Page 1: ...OWNER S MANUAL 2019 1290 Super Duke GT Art no 3213929en...

Page 2: ......

Page 3: ...int However minor differences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify...

Page 4: ...ity assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Management Service KTM Sportmotorcycle GmbH...

Page 5: ...re parts accessories 18 3 4 Service 19 3 5 Figures 19 3 6 Customer service 19 4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example 22 4 2 View of vehicle rear right example 24 5 SERIAL NUMBERS...

Page 6: ...l tank filler cap 52 6 26 Closing the fuel tank filler cap 54 6 27 Seat lock 55 6 28 Tool set 55 6 29 Grab handle 56 6 30 Case holders 56 6 31 Passenger foot pegs 57 6 32 Shift lever 58 6 33 Foot brak...

Page 7: ...tional 100 7 31 10 Info 101 7 31 11 Trip 1 102 7 31 12 Trip 2 103 7 31 13 General Info 104 7 31 14 TPMS 104 7 31 15 Warnings 106 7 31 16 Service 106 7 31 17 Extra Functions 107 7 31 18 Motorcycle 108...

Page 8: ...5 8 8 Adjusting the basic position of the foot brake lever 146 8 9 Setting the step plate of the foot brake lever 148 8 10 Checking the basic position of the shift lever 149 8 11 Adjusting the basic p...

Page 9: ...g the front rider s seat 192 13 8 Mounting the front rider s seat 194 13 9 Removing the windshield 195 13 10 Installing the windshield 195 13 11 Removing the main silencer 196 13 12 Installing the mai...

Page 10: ...ing light 249 16 3 Socket for electrical accessories 250 16 4 Removing 12 V battery 251 16 5 Installing the 12 V battery 253 16 6 Charging the 12 V battery 256 16 7 Changing the Race on key battery 26...

Page 11: ...3 1 Engine 310 23 2 Engine tightening torques 312 23 3 Capacities 317 23 3 1 Engine oil 317 23 3 2 Coolant 317 23 3 3 Fuel 317 23 4 Chassis 318 23 5 Electrical system 319 23 6 Tires 320 23 7 Fork 321...

Page 12: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 13: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 14: ...arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and au...

Page 15: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 16: ...rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal or puncturing of the main silencers baffles header pipes or any other component...

Page 17: ...the exhaust system radiator engine shock absorber or brake system before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Only operate the...

Page 18: ...hing 2 8 Work rules Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parentheses Example bearing puller 15112017000 Dur...

Page 19: ...advise you 2 10 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips o...

Page 20: ...d in the Service Warranty Booklet 3 2 Fuel auxiliary substances Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil o...

Page 21: ...of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you...

Page 22: ...3 IMPORTANT NOTES 20 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com...

Page 23: ...IMPORTANT NOTES 3 21...

Page 24: ...4 VIEW OF VEHICLE 22 4 1 View of vehicle front left example S03247 10...

Page 25: ...cessories p 45 2 Clutch lever p 30 3 Seat lock p 55 4 Tool set p 55 5 Grab handle p 56 6 Passenger foot pegs p 57 7 Rider footrests 8 Shift lever p 58 9 Side stand p 59 bk Engine oil filler neck bl Le...

Page 26: ...4 VIEW OF VEHICLE 24 4 2 View of vehicle rear right example S03249 10...

Page 27: ...tank filler cap 3 Combination switch left side p 31 4 Race on tip switch p 42 5 Emergency OFF switch electric starter button p 40 6 Throttle grip p 31 7 Hand brake lever p 30 8 Cooling system compens...

Page 28: ...mber 402324 10 The vehicle identification number 1 is stamped on the right side of the steering head The vehicle identification number is also shown on the type label 5 2 Type label 0 0 1 1 402302 10...

Page 29: ...10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number 402296 10 The engine number 1 i...

Page 30: ...t number 402295 10 The fork part number 1 is stamped on the inside of the axle clamp 5 6 Shock absorber article number H01165 10 The shock absorber article number 1 is printed on a sticker on the shoc...

Page 31: ...SERIAL NUMBERS 5 29 5 7 Steering damper article number H01060 10 Steering damper item number 1 is embossed on the underside of the steering damper...

Page 32: ...tted on the handlebar on the left The clutch is activated hydraulically and adjusts itself automati cally 6 2 Hand brake lever S03196 10 The hand brake lever 1 is located on the right side of the han...

Page 33: ...LS 6 31 6 3 Throttle grip S03196 11 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the hand...

Page 34: ...al switch p 34 5 Horn button p 35 6 5 Light switch S03198 10 The light switch 1 is fitted on the combination switch on the left Possible states Low beam on Light switch in position A In this position...

Page 35: ...automatically to the position A after use 6 6 Menu switch S03197 11 The menu switch is fitted in the middle of the left combination switch The menu buttons are used to control the matrix display on t...

Page 36: ...fter use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use Info An automatic turn signal switch off function A...

Page 37: ...tch is fitted on the left side of the combination switch Possible states Cruise control system tip switch in the basic position Cruise control system tip switch pressed to the left In this position th...

Page 38: ...ol system tip switch in posi tion SET The target speed decreases in increments of 5 km h or 5 mph Info After activation of the cruise control system function the throttle grip can be turned back to th...

Page 39: ...ever Shifting gears Turning the throttle grip beyond the home position Control of the motorcycle traction control MTC Slip at the rear wheel or lifting front wheel A fault occurring which impairs the...

Page 40: ...pery road surfaces e g rain ice or snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control...

Page 41: ...t The right combination switch is fitted on the right side of the han dlebar S03199 10 Overview of the right combination switch 1 Hazard warning flasher switch p 41 2 Emergency OFF switch electric sta...

Page 42: ...tch electric starter button off top position In this position the ignition circuit is inter rupted a running engine stops and a non running engine cannot be started A message appears on the display Em...

Page 43: ...itua tions Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher...

Page 44: ...only be locked if the handlebar is turned to the left Possible states Race on tip switch in the basic position Race on tip switch pressed briefly Pressing briefly switches the ignition on and unlocks...

Page 45: ...if the Race on key battery voltage is too low and the transponder is not recognized by the vehicle The black Race on key can also be used to unlock the seat lock and open the cases optional Info The...

Page 46: ...ge of the Race on key is too low place either the Race on key or the black Race on key in area A and repeat starting Info Store the ignition key safely again as soon as the engine has been started Pos...

Page 47: ...amp 1 can indicate errors by flashing If the optional alarm system is installed the Race on indicator lamp 1 flashes when the ignition is switched off and the alarm system is switched on 6 17 Socket f...

Page 48: ...r to external devices is located in the left storage compartment The USB socket is activated when the ignition is switched on USB socket Voltage 5 V Maximum cur rent consump tion 2 1 A 6 19 Connecting...

Page 49: ...rage compartment Info Depending on the size of the device an angled plug is advantageous Always secure stowed objects additionally against mois ture Stow cables so that no damage can result Final step...

Page 50: ...6 CONTROLS 48 S03232 11 Main work Disconnect USB cable 1 from the device Disconnect USB cable from the USB socket 2 Final steps Close storage compartment on the left p 51...

Page 51: ...bar as far as possible to the right Fold out storage compartment in area A toward the fork leg Open storage compartment Info A USB socket p 46 1 is located in the storage compartment for supplying pow...

Page 52: ...torage compartment on the right S03202 10 Turn handlebar all the way to the left Fold out storage compartment in area A toward the fork leg Open storage compartment Info The storage compartment must b...

Page 53: ...nfo With the handlebar turned all the way to the left and with locked steering the storage compartment is hard to access however the storage compartment is not lockable 6 24 Closing the storage compar...

Page 54: ...fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immedia...

Page 55: ...not allow fuel to enter the groundwater the soil or the sewage system Condition The motorcycle is stationary The engine is switched off The ignition has been switched on or off for less than 1 minute...

Page 56: ...ealth hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of...

Page 57: ...5 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using the Race on key or the black Race on key 6 28 Tool set S01097 10 The storage compartment under the p...

Page 58: ...the trip 6 30 Case holders F01241 10 Case holders 1 are located on each side of the passenger seat A case system optional can be attached on the case holders The case holders may not be loaded with mo...

Page 59: ...the luggage manufac turer 6 31 Passenger foot pegs S01098 11 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a pas senger Passenge...

Page 60: ...ONTROLS 58 6 32 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between first and second ge...

Page 61: ...stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety s...

Page 62: ...6 CONTROLS 60 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 63: ...burns Parts of the combination instrument become very hot in certain situations In particular the display gets hot in ambient tempera tures above 55 C 131 F during extended stationary periods e g at...

Page 64: ...nation instrument is activated when the ignition is switched on Info The brightness of the displays is controlled by an ambient light sensor in the combination instrument Test The welcome text appears...

Page 65: ...rs in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp...

Page 66: ...Info The ambient light sensor in the combination instrument measures the brightness of the environment and automat ically switches the display to day or night mode The dis play is brightened darkened...

Page 67: ...evance Yellow warnings 1 indicate errors or information which require prompt intervention or an adjustment to the riding style Red warnings 2 indicate errors or information which require immediate int...

Page 68: ...he combination instrument Combined use of the rear and front brake is recommended 7 6 Ice warning S03110 10 The ice warning goes on when there is an increased risk of ice on the roads The ice warning...

Page 69: ...COMBINATION INSTRUMENT 7 67 Info When the ice warning lights up the warning ICE WARN ING also appears...

Page 70: ...7 COMBINATION INSTRUMENT 68 7 7 Indicator lamps F01267 01...

Page 71: ...iately taking care not to endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph...

Page 72: ...oil pressure is too low Stop immediately taking care not to endanger yourself or other road users in the process and switch off the engine The cruise control system indicator lamp lights up yellow The...

Page 73: ...COMBINATION INSTRUMENT 7 71...

Page 74: ...7 COMBINATION INSTRUMENT 72 7 8 Display S03112 01...

Page 75: ...Ice warning p 66 4 Speed p 75 4 Shift warning light The shift warning light is integrated in the tachometer display 5 Cruise control indicator p 77 6 Speed p 78 7 Coolant temperature indicator p 82 8...

Page 76: ...figure shows the start screen of the combination instru ment with drive mode TRACK optional activated in the performance layout All favorites are hidden in the track layout KTM MY RIDE is not availab...

Page 77: ...al in the performance layout In the performance layout the standard view of the combination instrument is combined with the functions of the TRACKmode optional Only the favorites on the left are displ...

Page 78: ...0 km 621 mi The shift warning light can only be deactivated and the values for Shines and Flashes can only be adjusted after this The shift warning light lights up red at Shines and flashes red at Fla...

Page 79: ...Flashes shift warning light flashes 7 13 Cruise control indicator S03115 10 The operating state and active cruise control are shown in the 1 area of the display Cruise control is operated using the cr...

Page 80: ...splay The unit of speed can be configured in the Settings menu under UNITS Speed is shown in kilometers per hour km h or in miles per hour mph 7 15 ABS display S03115 12 The ABS mode setting is shown...

Page 81: ...dicates whether MTC the system is switched on or off The motorcycle traction control can be switched on or off in the Motorcycle menu under MTC 7 17 Ride display S03115 14 The Ride Mode setting is sho...

Page 82: ...Damp display S03115 15 The Damping mode setting is shown in the 1 area of the display The damping can be configured in the Motorcycle menu under Damping 7 19 Gear display S03115 21 The current gear i...

Page 83: ...be configured in the Motorcycle menu under Heated Grips 7 21 Seat heater optional S03115 17 When the seat heating is activated the Heated Seat symbol appears in the 1 area of the display The seat hea...

Page 84: ...lant temperature indicator S03116 01 The coolant temperature indicator consists of bars The more bars that light up the hotter the coolant Info When all the bars flash the warning ENGINE TEMP HIGH als...

Page 85: ...warning also appears LOW FUEL The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand i...

Page 86: ...e Settings menu under Units The ambient air temperature is displayed in C or F 7 26 Time S03115 20 The time is shown in area 1 of the display The time can be displayed in 24 hour format or 12 hour for...

Page 87: ...n the Settings menu under Favourites Info Each set of information is displayed on two lines Each set of information can be freely stored to a selected slot 7 28 Quick Selector 1 display S03137 01 When...

Page 88: ...an be configured in the Settings menu Any information can be selected 7 30 Navigation display optional S03120 01 The Navigation display appears when the navigation function is active The Navigation di...

Page 89: ...V01145 10 Info Press the SET button 1 in the start screen to open the menu Navigate through the menu using the UP button 2 or the DOWN button 3 Press the BACK button 4 to close the current menu or th...

Page 90: ...ed Press UP or DOWN button until KTM MY RIDE is marked Press SET button to open the menu In KTM MY RIDE an appropriate cellphone or headset can be paired with the combination instrument via Bluetooth...

Page 91: ...M MY RIDE is marked Press SET button to confirm the selection Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume wh...

Page 92: ...easier operation 7 31 3 Navigation optional S03163 01 Condition Function KTM MY RIDE optional activated The KTM MY RIDE app optional is installed and opened on a suitable cellphone Android devices Ve...

Page 93: ...ation on the navigation to be called up Info The Audio function can be used with the navigation func tion at the same time An incoming call is visualized in a small window at the top of the combinatio...

Page 94: ...cell phone The GPS function is activated on the connected cellphone Press SET button when the menu is closed Press UP or DOWN button until KTM MY RIDE is marked Press SET button to open the menu Press...

Page 95: ...is installed and opened on a suitable cellphone Android devices Version 6 0 and higher iOS devices Version 10 and higher The combination instrument is connected to a suitable cell phone The GPS functi...

Page 96: ...ellphone Android devices Version 6 0 and higher iOS devices Version 10 and higher The combination instrument is connected to a suitable cell phone The GPS function is activated on the connected cellph...

Page 97: ...in order to increase the volume Press and hold DOWN button in order to reduce the volume The volume of the navigation can be set in the Volume submenu 7 31 7 Bluetooth optional S03169 01 Condition Th...

Page 98: ...he Bluetooth function is switched on cellphone and helmet symbols appear in the upper section of the combination instrument As soon as there is a connection between the cellphone and or a headset the...

Page 99: ...TM MY RIDE is marked Press SET button to confirm the selection Press UP or DOWN button until Pairing is marked Press SET button to open the menu Press UP or the DOWN button until menu item Phone Head...

Page 100: ...ent to a cellphone A message appears on the combination instrument indicating that this is now ready for pairing The pairing is completed successfully by confirming the Passkey on the cellphone and on...

Page 101: ...e can be deleted by pressing the SET button Not every cellphone or headset is suitable for pairing with the combination instrument If the device is in the range of the combination instrument and has n...

Page 102: ...table head set Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear...

Page 103: ...picture and a name An incoming call is visualized in a small window at the top of the combination instrument display when the navigation function is active 7 31 10 Info S03128 01 Press SET button whe...

Page 104: ...the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 Cons1 indicates the average fuel consumption based on Trip 1 Speed1 indicates the average speed based on Tri...

Page 105: ...the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 Cons2 indicates the average fuel consumption based on Trip 2 Speed2 indicates the average speed based on Tri...

Page 106: ...DOWN button until General Info is marked Press SET button to open the menu Date shows the date ODO shows the total distance covered Battery indicates the battery voltage Oil Temperature indicates the...

Page 107: ...he specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a loss of pressure in the tires Press UP or DOWN button until Tire Air Pressure i...

Page 108: ...utton to open the menu Use UP or DOWN button to navigate through the warnings All the warnings that have occurred are displayed and stored in the Warnings menu 7 31 16 Service S03132 01 Condition The...

Page 109: ...s UP or DOWN button until Info is marked Press SET but ton to open the menu Press UP or DOWN button until Extra Functions is marked Press SET button to open the menu Use UP or DOWN button to navigate...

Page 110: ...S chassis traction control and extra functions 7 31 19 Heated Grips optional S03135 01 Condition The motorcycle is stationary Menu Heated Grips activated Press SET button when the menu is closed Press...

Page 111: ...enu is closed Press UP or DOWN button until Motorcycle is marked Press SET button to open the menu Press UP or DOWN button until Heated Seat is marked Press SET button to open the menu Press UP or DOW...

Page 112: ...ntil Motorcycle is marked Press SET button to open the menu Press UP or DOWN button until Load is marked Press SET but ton to open the menu Press UP or DOWN button to select the payload Press SET butt...

Page 113: ...is marked Press SET button to open the menu Press UP or DOWN button until Damping is marked Press SET button to open the menu Press UP or DOWN button to select the damper setting Press SET button to c...

Page 114: ...ide Mode Press SET button to confirm the selection Engine and motorcycle traction control settings that are coordi nated with each other can be selected in the Ride Mode menu TRACK Optional setting av...

Page 115: ...cle is stationary Cruise control system function deactivated Press SET button when the menu is closed Press UP or DOWN button until Motorcycle is marked Press SET button to open the menu Press UP or D...

Page 116: ...r DOWN button until MTC MSR is marked Press SET button to open the menu Press UP or DOWN button until MTC MSROFF or ON is marked Press SET button to confirm the selection Info When the Track ride mode...

Page 117: ...l ABS is marked Press SET but ton to open the menu Press UP or DOWN button to select the desired ABSmode Press SET button to confirm the selection Info When the Road ABS mode is active ABS controls bo...

Page 118: ...SET but ton to open the menu Press UP or DOWN button until HHCOFF or ON is marked Press SET button to confirm the selection 7 31 28 Settings S03174 01 Condition The motorcycle is stationary Press SET...

Page 119: ...is marked Press SET button to open the menu Press UP or DOWN button until Favourites is marked Press SET button to open the menu Press UP or DOWN button to select the desired slot Press SET button to...

Page 120: ...ked Press SET button to open the menu Press UP or DOWN button until Quick Selector 1 is marked Press SET button to open the menu Press UP or DOWN button to select the desired menu item and confirm it...

Page 121: ...ed Press SET button to open the menu Press UP or DOWN button until Quick Selector 2 is marked Press SET button to open the menu Press UP or DOWN button to select the desired menu item and confirm it w...

Page 122: ...ET button to open the menu Press UP or DOWN button to select the desired menu subitems Press SET button to open the selected menu subitem Press UP or DOWN button to set the value for Shines and Flashe...

Page 123: ...allows settings to be made for units or various values 7 31 34 Distance S03164 01 Condition The motorcycle is stationary Press SET button when the menu is closed Press UP or DOWN button until Settings...

Page 124: ...WN button until Temperature is marked Press SET button to open the menu Activate menu item using the UP or DOWN button Press SET button to confirm the desired unit 7 31 36 Pressure S03177 01 Condition...

Page 125: ...ary Press SET button when the menu is closed Press UP or DOWN button until Settings is marked Press SET button to open the menu Press UP or DOWN button until Units is marked Press SET button to open t...

Page 126: ...the menu Press UP or DOWN button until Units is marked Press SET button to open the menu Press UP or DOWN button until Language is marked Press SET button to open the menu Press UP or DOWN button to...

Page 127: ...n until Clock Date is marked Press SET button to open the menu S03155 01 Setting the clock Press UP or DOWN button until the time is marked Press SET button The hour next to Clock flashes Press UP or...

Page 128: ...The day next to Date flashes Press UP or DOWN button until the current day is set Press SET button The month next to Date flashes Press UP or DOWN button until the current month is set Press SET butto...

Page 129: ...unning light is not a substitute for the low beam Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fo...

Page 130: ...running light on or off 7 31 41 Quickshift optional S03181 01 Condition The motorcycle is stationary Press SET button when the menu is closed Press UP or DOWN button until Motorcycle is marked Press...

Page 131: ...K is ended via Leave Track and automatically switches to the drive mode STREET Do not open the throttle when doing so 7 31 43 Layout optional S03185 01 Condition The drive mode TRACK optional is activ...

Page 132: ...the menu Press UP or DOWN button until Launch Control is marked Press SET button to open the menu Warning Danger of accidents Launch control enables very pow erful acceleration which may ask too much...

Page 133: ...the menu Press UP or DOWN button until Anti Wheelie Mode is marked Press SET button to open the menu Warning Danger of accidents When Anti Wheelie Mode is dis abled the motorcycle traction control no...

Page 134: ...T button to open the menu Press UP or DOWN button until Heated Grips is marked Press SET button to open the menu Press UP or DOWN button until Heated GripsOFF or ON is marked Press SET button to confi...

Page 135: ...is marked Press SET button to open the menu Press UP or DOWN button until Heated Seat Rider is marked Press SET button to open the menu Press UP or DOWN button until Heated Set RiderOFF or ON is mark...

Page 136: ...gs is marked Press SET button to open the menu Press UP or DOWN button until Heated Seat Pas is marked Press SET button to open the menu Press UP or DOWN button until Heated Set PasOFF or ON is marked...

Page 137: ...pen the menu Activate menu item using the UP or DOWN button Info The test is performed on the left cornering light in the menu item Left The test is performed on the right cornering light in the menu...

Page 138: ...lebar can be mounted in four different positions In this way the handlebar can be mounted in the most comfortable posi tion for the rider 8 2 Adjusting the handlebar position Warning Danger of acciden...

Page 139: ...age Do not kink the cables and lines Remove screws 3 Take off handlebar supports 4 Position handlebar supports in the desired orientation above hole A or B Info The handlebar supports are longer and h...

Page 140: ...t Marking C on the handlebar scale is aligned with the top edge of the handlebar clamp Center line D on the handlebar scale is aligned with the center of the handlebar clamp First bolt handlebar clamp...

Page 141: ...the handlebar has been driven in fully Guideline Minimum spacing E between the mirror bar and windshield 9 mm 0 35 in If the spacing E between the mirror bar and windshield is below the minimum Adjust...

Page 142: ...ws fully The screw must be screwed in by at least five full turns Adjust the steering angle by turning adjusting screws 2 left and right Guideline Minimum spacing between the mirror bar and wind shiel...

Page 143: ...t space between the controls and fuel tank when the handlebar has been driven in fully after completing the work 8 4 Adjusting the windshield Info Do not make any adjustments while riding S03215 10 Pu...

Page 144: ...8 ERGONOMICS 142 S03216 10 To move the windshield to the desired position push the wind shield upward or downward S03215 11 Pull windshield back The windshield is locked...

Page 145: ...S03217 10 Pull clamping lever 1 on the left underside of the combina tion instrument in the direction of the arrow The combination instrument is unlocked S03218 10 To move the combination instrument t...

Page 146: ...1 in the direction of the arrow The combination instrument is locked 8 6 Adjusting the basic position of the clutch lever S03206 10 Push clutch lever forward Adjust basic position of the clutch lever...

Page 147: ...he distance between the clutch lever and the handle bar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 8 7 Adjus...

Page 148: ...n the hand brake lever and the han dlebar The range of adjustment is limited Only turn the adjusting screw by hand and do not use force Do not make any adjustments while riding 8 8 Adjusting the basic...

Page 149: ...ERGONOMICS 8 147 Info The range of adjustment is limited The screw must be screwed into the ball joint by at least five turns Lock nut 1...

Page 150: ...er with the step plate of the foot brake lever To adjust the length of the foot brake lever position the step plate of the foot brake lever using screw 1 in a drill hole 2 Guideline Standard Middle ho...

Page 151: ...t the transmission will be subject to excessive load this can cause a malfunction of the quickshifter 0 0 0 A A 400692 10 Sit on the vehicle in the riding position and determine distance A between the...

Page 152: ...aded rod 2 Turn threaded rod 2 to adjust the shift lever Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift procedure...

Page 153: ...screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of the drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the scr...

Page 154: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 155: ...others may feel disturbed by excessive noise Make sure that the pre sales inspection work has been carried out by an authorized KTM workshop You receive a delivery certificate and the Service Manufact...

Page 156: ...ring the running in phase set the shift warning light to the specified engine speed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads inf...

Page 157: ...ad Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 130 km h 80 8 mph Warning Danger of accidents Destruction of luggage carrier system If the motor...

Page 158: ...d The hot exhaust system may burn luggage Fasten your luggage in such a way that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as...

Page 159: ...luid level p 228 Check the front brake linings p 227 Check the brake linings of the rear brake p 231 Check that the brake system is functioning properly Check coolant level in the compensating tank p...

Page 160: ...ective exhaust extraction when starting or running the engine in an enclosed space Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is dis charg...

Page 161: ...attery volt age of the Race on key and interfering radio waves If the battery voltage of the Race on key is too low one of the ignition keys must be placed in the area of the steering lock p 44 and mu...

Page 162: ...been completed When starting DO NOT open the throttle If you open the throttle during the starting procedure fuel is not injected by the engine management system and the engine cannot start Press the...

Page 163: ...activated after the third starting off in order to protect the engine transmis sion and cooling system from overloading Launch control is also deactivated if all conditions for activation are no longe...

Page 164: ...H02000 01 Condition The drive mode TRACK optional is activated First gear is engaged The TC indicator lamp does not light up Coolant temperature 60 C 140 F Total riding distance covered 1 000 km 620 m...

Page 165: ...ned for a maximum of 5 seconds as long as the motorcycle is not moving forward When driving off the HHC releases the rear brake automatically Info When the HHC is active the TC indicator lamp flashes...

Page 166: ...G INSTRUCTIONS 164 10 7 Anti wheelie mode optional S03187 01 The Anti Wheelie Mode is an optional vehicle electronics function Anti wheelie mode is intended to prevent the front wheel rising when acce...

Page 167: ...e there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a co...

Page 168: ...ces Do not change into a low gear at high engine speed Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all adjustments when the vehicle is at a sta...

Page 169: ...e tires reach operating tem perature Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alterna...

Page 170: ...e Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air fi...

Page 171: ...ne and contact an autho rized KTM workshop 402299 11 Shift into a higher gear when conditions allow incline road situation etc Release throttle while simultaneously pulling the clutch lever shift into...

Page 172: ...pull clutch lever and press emergency OFF switch electric starter button into the lower position The transmission must not be shifted into neutral Switch off the engine if you are likely to be runnin...

Page 173: ...conditions H01997 10 Condition The quickshifter optional is enabled If the quickshifter is enabled in the combination instru ment one can shift up in the speed range shown without pulling the clutch...

Page 174: ...position 10 10 MSR optional 402423 01 The MSR is an optional auxiliary function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or sliding...

Page 175: ...ated Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag con...

Page 176: ...t Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations It is not always possible to compensate for extreme riding situations for example with luggage lo...

Page 177: ...d speed Use the braking effect of the engine on long downhill stretches Change down one or two gears but do not over rev the engine In this way you have to brake far less and the brakes do not overhea...

Page 178: ...caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody s...

Page 179: ...on tip switch the emergency OFF switch is intended for emergencies only Park motorcycle on a firm surface Swing side stand forward with your foot as far as it will go and lean the vehicle on it Move...

Page 180: ...nd explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401475 01 Switch off the engine Use tension belts...

Page 181: ...lled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consul...

Page 182: ...t This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper...

Page 183: ...ch off the engine Open fuel tank filler cap p 52 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON...

Page 184: ...n always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work Every two years Every year every 30 000 km 18 600 mi every 15 000 km 9 300 mi after 1 000...

Page 185: ...raulic clutch p 210 Check the shock absorber and fork for leaks Perform service as needed and depending on how the vehicle is used Clean dust boots of the fork legs p 216 Check steering head bearing p...

Page 186: ...pensating tank p 278 Change the air filter clean the air filter box Check the fuel pressure Check setting of the lighting system p 267 Check that the radiator fan is functioning properly Final check C...

Page 187: ...Check the fork bearing Check the wheel bearings Clean the drain hole of the shock absorber support Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drai...

Page 188: ...situation and terrain characteristics as well as the settings made by the rider in the Load and Damping menu Always adapt the suspension to your riding style and the payload In the Load menu the suspe...

Page 189: ...pension components with very direct feedback from the chassis STREET Normal tuning of the suspension components with direct feedback from the chassis COMFORT Soft tuning of the suspension components w...

Page 190: ...vel surface E00695 01 Insert the adapter in the rear lifting gear Rear wheel work stand for single sided swing arm 61329955000 Position the motorcycle upright place the lifting gear in the axle and ra...

Page 191: ...he rear wheel stand and lean the vehicle on side stand 1 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on...

Page 192: ...pin 69329965040 Front wheel work stand large 69329965000 Align the front lifting gear with the fork legs Info Always raise the motorcycle at the rear first Lift the motorcycle at the front 13 4 Taking...

Page 193: ...falling over Remove the front lifting gear 13 5 Removing the passenger seat S01106 10 Insert Race on key or the black ignition key into the seat lock 1 and turn clockwise Raise front of the passenger...

Page 194: ...nts 1 Lower the front of the passenger seat and push back Position locking pin 2 in the lock housing and press passen ger seat down at the front The locking pin engages with an audible click Check tha...

Page 195: ...ON THE CHASSIS 13 193 S01104 10 Main work Press seat release 1 in the direction of the arrow and lift the front rider s seat at the rear at the same time Detach the front of the front rider s seat and...

Page 196: ...the front rider s seat to the fuel tank push the front rider s seat forward Position locking pin 2 in the lock housing and push down the front rider s seat at the rear The locking pin engages with an...

Page 197: ...ving the windshield S03220 10 Remove screws 1 with rubber bushing and windshield 2 13 10 Installing the windshield S03220 11 Position windshield 1 Mount and tighten screws 2 with rubber bushings Guide...

Page 198: ...Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down before performing any work on the vehicle H01297 1...

Page 199: ...Risk of injury Moving parts of the exhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exhaust va...

Page 200: ...xhaust valve con stitute a risk of injury Do not touch the exhaust valve if the main silencer has been removed Make sure that nobody gets caught when the exhaust valve is actuated Mount seal ring 1 R0...

Page 201: ...screw 3 Guideline Screw exhaust clamp on main silencer M6 8 Nm 5 9 lbf ft Tighten screw 2 Guideline Remaining screws chassis M8 25 Nm 18 4 lbf ft 13 13 Checking the chain for dirt 400678 01 Check the...

Page 202: ...p the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filter...

Page 203: ...work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 335 After drying apply chain spray Street chain spray p 336 Finishing work Remove the r...

Page 204: ...off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification...

Page 205: ...nsion does not meet the specification Adjust the chain tension p 204 H00380 11 Check protection caps 1 for damage and tightness If the protection caps are damaged or loose Replace the protection caps...

Page 206: ...break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension reg...

Page 207: ...the specified value Info Chain wear is not always even so you should repeat this measurement at different chain positions Tighten screw 1 Guideline Screw eccentric M16 70 Nm 51 6 lbf ft Remove the re...

Page 208: ...206 100132 10 Main work Check rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain shou...

Page 209: ...wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B is great...

Page 210: ...rivet 1 is no longer visible at bottom edge C of the recess of the chain sliding guard Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is...

Page 211: ...or below the chain sliding piece Change the chain sliding piece Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten screw on the chain sliding piece Guidel...

Page 212: ...lothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately a...

Page 213: ...ake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only...

Page 214: ...IN and MAX markings If the fluid level does not meet specifications Remove screw cap 1 with membrane 2 Correct the fluid level of the hydraulic clutch Brake fluid DOT 4 DOT 5 1 p 331 Mount and tighten...

Page 215: ...ON THE CHASSIS 13 213 13 19 Removing the fuel tank spoiler S03209 10 Remove screws 1 and 2 S03210 10 Carefully pull fuel tank spoiler 3 forward Take off fuel tank spoiler Repeat these steps on the op...

Page 216: ...osition fuel tank spoiler 1 Push fuel tank spoiler 1 to the rear Info Check the fuel tank spoiler is seated properly and attach in the hold points provided S03209 11 Mount and tighten screws 2 and 3 G...

Page 217: ...Remove screws 2 Take off the fender Info Pay attention to the brake lines 13 22 Installing front fender S01575 10 Position the fender Info Pay attention to where the brake lines are placed Mount and t...

Page 218: ...torcycle with the rear lifting gear p 188 Lift the motorcycle with the front lifting gear p 189 S01576 10 Main work Push dust boots 1 of both fork legs downward Info The dust boots remove dust and coa...

Page 219: ...and grease Clean the brake discs with brake cleaner when nec essary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 336 Press dust boots back into the install...

Page 220: ...y allow the rear wheel to spin with the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake...

Page 221: ...iving ability ABS has two operating modes the Road and Supermoto ABS modes In the Road ABS mode the ABS controls both wheels In the Supermoto ABS mode the ABS only controls the front wheel There is no...

Page 222: ...heel spins This causes the ABS to switch off To reactivate the ABS the vehicle must be stopped and the ignition switched off The ABS is reactivated when the vehicle is switched on again The ABS warnin...

Page 223: ...Warning Danger of accidents The brake temperature monitoring does not protect from overheating The brake temperature is calculated not measured See instructions in the Braking chapter Stop immediatel...

Page 224: ...f accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad to help H01326 10 Check the front and...

Page 225: ...ufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake syst...

Page 226: ...A Add front brake fluid p 224 14 5 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the...

Page 227: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 228: ...y use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 227 S03222 10 Main work Move brake reservoir mounted on the handlebar to a horizontal position Remove s...

Page 229: ...not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S0...

Page 230: ...em and do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that br...

Page 231: ...be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 232: ...ces cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It is si...

Page 233: ...p 331 Mount and tighten screw cap 1 with shim and membrane 2 Info Clean up overflowed or spilled brake fluid immediately with water 14 9 Checking the brake linings of the rear brake Warning Danger of...

Page 234: ...a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly S01118 10 Check the brake linings for minimum thickness A Minimum thickness A 1...

Page 235: ...163 10 Main work Remove screw 1 and pull wheel speed sensor 2 out of the hole S01143 10 Remove screws 3 from both brake calipers Press back brake linings by slightly tilting the brake calipers lateral...

Page 236: ...rew to push the wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc...

Page 237: ...g Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 335 S01134 10 Insert wide spacer 2 on the left in the direction of travel Info Arrow B indicates the dire...

Page 238: ...ree of oil and grease Clean the brake discs with brake cleaner when nec essary Clean screw 3 and wheel spindle 4 Grease wheel spindle lightly Long life grease p 335 Jack up the front wheel into the fo...

Page 239: ...aliper M10 45 Nm 33 2 lbf ft Loctite 243 Operate hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Fix hand brake lever in the activa...

Page 240: ...ff the front lifting gear p 190 Remove the rear of the motorcycle from the lifting gear p 188 S01144 10 Operate front brake and compress fork a few times firmly The fork legs straighten Tighten screws...

Page 241: ...WHEELS TIRES 15 239 B04149 10 Main work Remove the inside locking wire 1 Remove the outside locking wire 2 B04139 10 Have an assistant operate the rear brake Loosen nut 3 and remove it with washer 4...

Page 242: ...he rear wheel 15 4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake...

Page 243: ...g for damage and wear If the rear wheel bearing is damaged or worn Change the rear wheel bearing Clean and grease the threads of the wheel axle and axle nut Long life grease p 335 Slide the rear wheel...

Page 244: ...e M50x1 5 250 Nm 184 4 lbf ft Thread greased lock locking wire with locking varnish E00182 10 Mount outside locking wire 4 Mount inside locking wire 5 The pins of the locking wires engage in the drill...

Page 245: ...ferent tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel Warning Dange...

Page 246: ...nfavorable on wet surfaces 400602 10 Check front and rear tires for cuts run in objects and other damage If the tires have cuts run in objects or other damage Change the tires Check tread depth Info O...

Page 247: ...k of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more than...

Page 248: ...ion cap 15 7 Using tire repair spray H03319 01 Warning Danger of accidents Incorrect use of tire repair spray will result in the repaired tire losing pressure Tire repair spray cannot be used for all...

Page 249: ...e broken down vehicle to the near est workshop instead of using tire repair spray EU CN Note Material damage Tire repair spray damages the tire pressure sensor Note that after using tire repair spray...

Page 250: ...e running lights using the menu before going on a ride or when stopped so that the low beam is switched on permanently Note the legal regulations regarding the daytime run ning light The daytime runni...

Page 251: ...nering light is located on the left and the right in the fuel tank spoiler Info To activate the cornering light the low beam must be switched on and the daytime running light switched off The cornerin...

Page 252: ...essories S03204 10 Socket 1 for electrical accessories is mounted on the left side of the instrument support It is connected to the permanent positive and is fuse protected Socket for electrical acces...

Page 253: ...area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into th...

Page 254: ...ward the rear Fold up cover S03234 10 Disconnect negative cable 3 from the 12 V battery Info To prevent damage to the onboard electronics first dis connect the negative cable from the 12 V battery Dis...

Page 255: ...away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for...

Page 256: ...p 319 S03234 11 Position positive cable 3 mount and tighten screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Info To prevent damage to the onboard electronics first connect the positive...

Page 257: ...TEM 16 255 S03233 11 Fold down cover 1 Mount and tighten screw 5 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Mount the front rider s seat p 194 Mount passenger seat p 192 Set...

Page 258: ...d area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into...

Page 259: ...ting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery...

Page 260: ...at the rear and pull toward the rear Fold up cover S03234 10 Disconnect negative cable 3 from the 12 V battery Info If the negative cable remains connected to the 12 V battery damage to the onboard e...

Page 261: ...r In addition you cannot overcharge the 12 V battery with this device Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the battery housing Switch on battery charger Guideli...

Page 262: ...le 3 mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft S03233 12 Fold down cover 2 Mount and tighten screw 1 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Fin...

Page 263: ...t key bit of the Race on key Push lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove Race on key battery 2 Insert new Race on key battery...

Page 264: ...n fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Preparatory work Switch off ignition to do this br...

Page 265: ...ty main fuse 2 Info A faulty fuse has a burned out fuse wire A A spare fuse 3 is located in the starter relay The main fuse protects all power consumers of the vehicle Insert new main fuse Fuse 580111...

Page 266: ...the fuses in the fuse box Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box containing th...

Page 267: ...ELECTRICAL SYSTEM 16 265 Remove the front rider s seat p 192 S03238 10 Main work Open fuse box cover 1 S03239 10 Check fuses Info A faulty fuse has a burned out fuse wire A Remove faulty fuse...

Page 268: ...Fuse 5 10 A engine control unit evaporate emission con trol system lambda sensors SAS ignition coils injection valves Fuse 6 15 A semi active chassis cornering light Fuse 7 25 A ABS return pump Fuse...

Page 269: ...ishing work Mount the front rider s seat p 194 Mount passenger seat p 192 16 10 Checking the setting of the lighting system 402424 10 Park vehicle on a horizontal surface in front of a light colored w...

Page 270: ...he low beam Guideline Distance C 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if applicable Check the headlight setting The light dark boundary of the low beam must lie ex...

Page 271: ...tem Left The test is performed on the right cornering light in the menu item Right The test is ended in the menu item Off Press SET button in order to perform the required test Info The respective cor...

Page 272: ...d press the SET button to confirm the test Select right cornering light test and wait for a few seconds until the upper segment of the right cornering light lights up continuously 402428 01 Check righ...

Page 273: ...Info Turn clockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 402424 10 Set headlight to mar...

Page 274: ...rked Press SET button to open the menu Press UP or DOWN button until Corner Light Test is marked Press SET button to open the menu Activate menu item using the UP or DOWN button Info The test is perfo...

Page 275: ...few seconds until the upper segment of the cornering light lights up continu ously S03230 10 Turn adjusting screw 1 to adjust the left cornering light range Guideline Carefully turn the adjusting scr...

Page 276: ...est and wait for a few seconds until the upper segment of the cornering light lights up con tinuously S03231 10 Turn adjusting screw 2 to adjust the right cornering light range Guideline Carefully tur...

Page 277: ...d press SET button to confirm the test 16 13 Diagnostics connector S03240 10 Diagnostics connector 1 is located under the front rider s seat CN In the factory a diagnostics adapter has been plugged in...

Page 278: ...16 ELECTRICAL SYSTEM 276 16 14 Front ACC1 and ACC2 S03226 10 The front power supplies ACC1 1 and ACC2 2 are located on the right side of the instrument support behind a cover A...

Page 279: ...ELECTRICAL SYSTEM 16 277 16 15 ACC1 and ACC2 rear P00147 10 The rear power supplies ACC1 1 and ACC2 2 are located on the right next to the passenger seat lock...

Page 280: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 281: ...olant level must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Add coolant bleed the cooling system If t...

Page 282: ...nt of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant t...

Page 283: ...tank spoiler p 213 Info Only disassemble the right hand side S01124 10 Remove cover 1 of the compensating tank Add coolant to the MAX marking Coolant p 331 Mount cover 1 of the compensating tank Fini...

Page 284: ...STREET Homologated performance with balanced response the motorcycle traction control allows normal slip on the rear wheel RAIN Homologated performance with soft response for improved rideability the...

Page 285: ...n and on surfaces with low grip resulting in a risk of crashing After the ignition is switched on motorcycle traction con trol is enabled again The motorcycle traction control is controlled via the Mo...

Page 286: ...lows the motorcycle traction control to be tuned through nine levels to the desired characteristic map Level 1 allows the maximum slip on the rear wheel and level 9 the minimum The slip adjustment can...

Page 287: ...sponse STREET Balanced response The characteristic map of the throttle response can be adjusted in the TRACK menu under Throttle Response The Throttle Response can also be set while riding with a clos...

Page 288: ...a horizontal surface 401696 11 Main work Check the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level sh...

Page 289: ...of scalding Engine and gear oil get very hot when the motorcycle is ridden Wear suitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewar...

Page 290: ...400 12 Main work Stand the motorcycle on its side stand on a horizontal surface Remove screws 1 Take off plate 2 S01126 10 Place an appropriate container under the engine Remove oil drain plugs 3 with...

Page 291: ...S01127 10 Remove screws 4 Take off oil filter cover 5 with the O ring S01128 10 Pull oil filter 6 out of the oil filter housing Lock ring plier 51012011000 Completely drain the engine oil Thoroughly...

Page 292: ...S01129 10 Insert new oil filter 6 Info Only insert the oil filter by hand Lubricate the O ring of the oil filter cover Mount oil filter cover 5 S01127 11 Mount and tighten screws 4 Guideline Remaining...

Page 293: ...HE ENGINE 19 291 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs S01126 10 Mount oil drain plugs 3 with magnets O rings and oil screens Guideline Oil drain plug M20x1 5 2...

Page 294: ...32 F Engine oil SAE 5W 40 p 333 Add the oil quantity in two separate operations Remove filler plug 7 with the O ring and fill with the initial partial quantity Engine oil 1st par tial quantity approx...

Page 295: ...engine in an enclosed space Start the engine and check for tightness Switch off the engine S01131 10 Remove the filler plug with the O ring and add the second par tial quantity up to the upper marking...

Page 296: ...ere is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for tightness Switch off the...

Page 297: ...results in premature wear to the engine The engine may be damaged if the engine oil level is too high Condition The engine is at operating temperature Preparatory work Stand the motorcycle upright on...

Page 298: ...optimal engine oil performance it is not advisable to mix different engine oils KTM recommends changing the engine oil Mount the filler plug with the O ring Danger Danger of poisoning Exhaust gases ar...

Page 299: ...SERVICE WORK ON THE ENGINE 19 297 Finishing work Check the engine oil level p 286...

Page 300: ...ter jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23...

Page 301: ...soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle has been used on salted roads use cold water for cleaning after riding Warm water e...

Page 302: ...t has penetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 200 Treat bare metal except for brake discs and the exhaust sys tem wit...

Page 303: ...Oil steering lock and seat lock Universal oil spray p 336 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should t...

Page 304: ...g them with cold water and dry them carefully After riding on salted roads thoroughly clean the motorcycle with cold water and dry it well Treat the engine the link fork and all other bare or zinc pla...

Page 305: ...ad In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel ad...

Page 306: ...the motorcycle with the front lifting gear p 189 Cover the vehicle with a tarp or similar cover that is permeable to air Info Do not use non porous materials since they prevent humidity from escaping...

Page 307: ...cle off the front lifting gear p 190 Remove the rear of the motorcycle from the lifting gear p 188 Install 12 V battery p 253 Info If the 12 V battery was removed the time and date must be set Perform...

Page 308: ...seconds after the Race on tip switch is actuated Info Blink codes referring to KTM RACE ON are only displayed once and not repeated Faults Possible cause Action No response if the Race on tip switch i...

Page 309: ...battery p 261 Use black ignition key Race on indicator lamp flashes three times 12 V battery discharged Charge 12 V battery p 256 Check open circuit current Race on indicator lamp flashes four times S...

Page 310: ...le is in gear Shift the transmission into neutral Faulty safety starting system Read out the fault memory using the KTM diagnostics tool The engine turns although a gear is engaged Faulty safety start...

Page 311: ...on and start it again Malfunction in ABS Read out the fault memory using the KTM diagnostics tool High oil consumption The engine oil level is too high Check the engine oil level p 286 The engine oil...

Page 312: ...nder chain driven Valve valve plate diameter Intake 42 mm 1 65 in Exhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 005...

Page 313: ...gear 20 27 5th gear 24 27 6th gear 27 26 Mixture preparation Electronic fuel injection Ignition system Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V...

Page 314: ...ngine screws M5 6 Nm 4 4 lbf ft Screw bearing retainer M5 6 Nm 4 4 lbf ft Loctite 243 Screw bearing shells retaining bracket M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft speed sensor M5 6 Nm 4 4 lb...

Page 315: ...0 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holde...

Page 316: ...9 lbf ft Nozzle 100 M6x0 75 4 Nm 3 lbf ft Loctite 243 Plug crankshaft retainer M8 15 Nm 11 1 lbf ft Screw camshaft bearing support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 18 Nm 13 3 lbf ft Screw camsha...

Page 317: ...pressure sensor M10x1 10 Nm 7 4 lbf ft Plug cam lever axis M10x1 15 Nm 11 1 lbf ft Plug clutch lubrication M10x1 10 Nm 7 4 lbf ft Screw plug spreading transmis sion lock M10x1 12 Nm 8 9 lbf ft Screw...

Page 318: ...5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nu...

Page 319: ...e oil Ambient temperature 0 C 32 F 3 50 l 3 7 qt Engine oil SAE 10W 50 p 332 Engine oil Ambient temperature 0 C 32 F Engine oil SAE 5W 40 p 333 23 3 2 Coolant Coolant 3 20 l 3 38 qt Coolant p 331 23 3...

Page 320: ...r coated Fork WP SuspensionSemi active Suspension Shock absorber WP SuspensionSemi active Suspension Suspension travel front 125 mm 4 92 in rear 156 mm 6 14 in Brake system front Double disc brake wit...

Page 321: ...angle 65 1 Wheelbase 1 482 15 mm 58 35 0 59 in Seat height unloaded 835 mm 32 87 in Ground clearance unloaded 141 mm 5 55 in Weight without fuel approx 216 kg 476 lb Maximum permissible front axle lo...

Page 322: ...nstrument lighting and indicator lamps LED Turn signal LED Tail light LED Brake light LED License plate lamp LED 23 6 Tires Front tire Rear tire 120 70 ZR 17 M C 58W TL Pirelli Angel GT 190 55 ZR 17 M...

Page 323: ...b in Fork length 776 mm 30 55 in Fork oil fork leg left 670 ml 22 65 fl oz Fork oil SAE 4 48601166S1 p 333 Fork oil fork leg right 410 ml 13 86 fl oz Fork oil SAE 4 48601166S1 p 333 23 8 Shock absorbe...

Page 324: ...w exhaust valve cover fasten ing EJOT SF M4x6 K 4 Nm 3 lbf ft Screw tail light EJOT PT K50x14 2 5 Nm 1 84 lbf ft Screw combination switch left M4 5 Nm 3 7 lbf ft Screw fixed grip left M4 2 Nm 1 5 lbf...

Page 325: ...er motor M6 4 Nm 3 lbf ft Nut exhaust valve control unit throttle cable M6 5 Nm 3 7 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw ABS module fast...

Page 326: ...crew fuel pump M6 6 Nm 4 4 lbf ft Screw license plate holder on lower rear panel M6 12 Nm 8 9 lbf ft Screw radiator hose clip M6 3 Nm 2 2 lbf ft Screw rear wheel speed sensor M6 4 Nm 3 lbf ft Screw sh...

Page 327: ...Nut manifold on cylinder head M8 Tightening sequence Tighten the nuts evenly Do not warp the metal plate 25 Nm 18 4 lbf ft Nut rear sprocket M8 36 Nm 26 6 lbf ft Nut shift rod M8 12 Nm 8 9 lbf ft Nut...

Page 328: ...per proof screw M8 25 Nm 18 4 lbf ft Screw rear brake caliper M8 25 Nm 18 4 lbf ft Loctite 2701 Screw rear brake disc M8 30 Nm 22 1 lbf ft Loctite 243 Screw shift lever on footrest bracket M8 20 Nm 14...

Page 329: ...0 45 Nm 33 2 lbf ft Loctite 243 Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243...

Page 330: ...f ft Nut fork pivot M19x1 5 130 Nm 95 9 lbf ft Thread greased Nut seat lock M22x1 5 4 Nm 3 lbf ft Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased Screw steering head top M25x1 5 18...

Page 331: ...t address Certification website http www ktm com ktm race on system KTM AG hereby declares that the LC8 DASHBOARD wireless system conforms with the relevant guidelines The full text of the Declaration...

Page 332: ...24 DECLARATIONS OF CONFORMITY 330 24 2 Country specific declarations of conformity S03192 01...

Page 333: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 334: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 337 SAE p 3...

Page 335: ...ynthetic engine oil Recommended supplier MOTOREX Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 337 SAE 4 Guideline Use only oils that comply with the specified standards see sp...

Page 336: ...25 SUBSTANCES 334 Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100...

Page 337: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 338: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 339: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 340: ...y lightly opening the throttle valve HHC Hill Hold Control Assist which prevents the vehicle from rolling back wards on an incline KTM RACE ON System that releases the ignition steering lock and fuel...

Page 341: ...ter Engine electronics function for shifting up and down without clutch actuation TPMS Tire pressure monitoring system A safety system that monitors the tire pressure with the assistance of sensors in...

Page 342: ...29 LIST OF ABBREVIATIONS 340 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 343: ...messages relating to Race on system alarm system The general warning lamp lights up yellow A note warning note on operating safety has been detected This is also shown in the display The ABS warning...

Page 344: ...ady rhythmic flash The left turn signal is switched on The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in neutral T...

Page 345: ...iary substances 18 B Brake discs checking 222 Brake fluid front brake adding 224 of rear brake adding 229 Brake fluid level front brake checking 223 rear brake checking 228 Brake linings front brake c...

Page 346: ...mption 123 coolant temperature indicator 82 Corner Light Test 135 cruise control indicator 77 Damp display 80 Damping 111 187 day night mode 64 Daytime Runn Light 127 display 72 Distance 121 Extra Fun...

Page 347: ...hift optional 128 Ride display 79 Ride Mode 112 282 seat heater optional 81 Service 106 Settings 116 shift warning light 76 slip adjustment 284 speed 75 78 telephony 100 Temperature 122 Throttle Respo...

Page 348: ...ngine oil level checking 286 Engine sprocket checking 205 Engine traction torque control 172 Environment 17 F Figures 19 Foot brake lever 59 basic position adjusting 146 Setting the step plate 148 For...

Page 349: ...ing checking 267 Horn button 35 I Ice warning 66 Immobilizer 45 Implied warranty 18 Indicator lamps 68 Intended use 12 K Key number 27 L Launch control 161 Light switch 32 Luggage 154 M Main fuse chan...

Page 350: ...e measures when preparing for use 157 Protective clothing 16 Q Quickshifter 165 R Race on key 43 race on key battery changing 261 Race on tip switch 42 Rear sprocket checking 205 Rear wheel installing...

Page 351: ...Storage 303 Storage compartment left closing 51 left opening 49 right closing 51 right opening 50 USB socket 46 Suspension setting 186 187 T Technical data capacities 317 chassis 318 chassis tighteni...

Page 352: ...connecting 46 USB socket 46 Use definition 12 V Vehicle loading 154 Vehicle identification number 26 View of vehicle front left 22 rear right 24 W Windshield adjusting 141 installing 195 removing 195...

Page 353: ...3213929en 3213929en 10 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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