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KTM 1290 SUPER ADVENTURE R 2017, Owner'S Manual

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KTM 1290 SUPER ADVENTURE R 2017 Owner'S Manual Download Page 172

13

SERVICE WORK ON THE CHASSIS

170

F00894-11

–

Position the right crash bar with frame protector and attach the clamp to the frame
tube.

Info

Cover the components to protect them against damage.

–

Mount screws

4

but do not tighten yet.

Guideline

Remaining chassis screws

M6

10 Nm (7.4 lbf ft)

–

Mount screw

5

but do not tighten yet.

Guideline

Remaining chassis screws

M6

10 Nm (7.4 lbf ft)

–

Mount screw

6

but do not tighten yet.

Guideline

Remaining chassis screws

M10

45 Nm
(33.2 lbf ft)

F00893-11

–

Mount and tighten fittings

7

.

Guideline

Remaining chassis screws

M6

10 Nm (7.4 lbf ft)

The crash bars are equally aligned with each other.

–

Tighten all the screws of the crash bar.
Guideline

Remaining chassis screws

M6

10 Nm (7.4 lbf ft)

Remaining chassis screws

M10

45 Nm
(33.2 lbf ft)

Summary of Contents for 1290 SUPER ADVENTURE R 2017

Page 1: ...OWNER S MANUAL 2017 1290 Super Adventure R Art no 3213541en...

Page 2: ......

Page 3: ...ences due to further developments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or remove without repla...

Page 4: ...ality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM Sportmotorcycle GmbH 5230 Mattigh...

Page 5: ...22 5 2 Type label 22 5 3 Key number 23 5 4 Engine number 24 5 5 Fork part number 24 5 6 Shock absorber article number 25 5 7 Steering damper article number 25 6 CONTROLS 26 6 1 Clutch lever 26 6 2 Ha...

Page 6: ...1 7 17 Ambient temperature indicator 61 7 18 Time 62 7 19 Favourites display 62 7 20 Quick Selector 1 display 63 7 21 Quick Selector 2 display 63 7 22 Menu 64 7 22 1 KTM MY RIDE optional 64 7 22 2 Inf...

Page 7: ...strument 103 9 PREPARING FOR USE 105 9 1 Advice on first use 105 9 2 Running in the engine 106 9 3 Loading the vehicle 107 10 RIDING INSTRUCTIONS 109 10 1 Checks and maintenance measures when preparin...

Page 8: ...legs 160 13 21 Removing the tank cover 162 13 22 Installing the tank cover 164 13 23 Removing the wind shield 166 13 24 Installing the wind shield 166 13 25 Removing the engine guard 167 13 26 Instal...

Page 9: ...ANING CARE 230 20 1 Cleaning motorcycle 230 20 2 Checks and maintenance steps for winter operation 232 21 STORAGE 234 21 1 Storage 234 21 2 Preparing for use after storage 235 22 TROUBLESHOOTING 236 2...

Page 10: ...th this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optima...

Page 11: ...document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market Underlined terms Refer to technical det...

Page 12: ...use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respectiv...

Page 13: ...Warning Indicates a danger that will lead to environmental damage if the appropriate measures are not taken 2 5 Tampering warning Tampering with the noise control system is prohibited Federal law pro...

Page 14: ...iousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclosed space Warning...

Page 15: ...parts Where thread lockers are used on screw connections e g Loctite follow the instructions for use from the manufacturer Parts that you want to reuse following repairs and servicing should be cleane...

Page 16: ...then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as...

Page 17: ...zard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use operating and auxiliary substances such as fuel and lubricant...

Page 18: ...lace worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you wil...

Page 19: ...17...

Page 20: ...4 VIEW OF VEHICLE 18 4 1 View of vehicle front left example K00831 10...

Page 21: ...ssories p 36 2 Clutch lever p 26 3 Grab handles p 41 4 Luggage rack plate p 42 5 Seat lock p 41 6 Passenger footrest p 42 7 Center stand p 45 8 Rider footrests p 96 9 Shift lever p 43 10 Side stand p...

Page 22: ...4 VIEW OF VEHICLE 20 4 2 View of vehicle rear right example K00832 10...

Page 23: ...3 Fork compression adjustment 4 Combination switch right p 32 5 Fork rebound adjustment 6 Hand brake lever p 26 7 Storage compartment 8 Cooling system compensating tank 9 Foot brake lever p 44 10 Shoc...

Page 24: ...assis number 1 is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 402293 10 All EU JP models Type label 1 is affixed...

Page 25: ...TKC AU Type label 1 is affixed the top right of the frame behind the steering head 5 3 Key number S01733 10 The key number Code number 1 can be found on the KEYCODECARD Info You need the key number to...

Page 26: ...IAL NUMBERS 24 5 4 Engine number 402296 10 The engine number 1 is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inner side of the fork...

Page 27: ...r article number 402339 10 The shock absorber article number 1 is stamped on the top of the shock absorber 5 7 Steering damper article number H02023 10 Steering damper article number 1 is embossed on...

Page 28: ...self adjusting 6 2 Hand brake lever K00798 10 The hand brake lever 1 is fitted on the right side of the handlebar The hand brake lever is used to activate both the front brake and rear brake at the sa...

Page 29: ...the handlebar 6 4 Combination switch left side The left combination switch is fitted on the left side of the handlebar F00882 10 Overview of the left combination switch 1 Light switch p 28 2 Cruise co...

Page 30: ...l system tip switch pressed to the left In this position the cruise control system function is switched on and off The operating mode is displayed in the combination instrument Briefly press cruise co...

Page 31: ...In addition the cruise control system function is deactivated when one of the following events occurs Operating the hand brake lever Operating the foot brake lever Operating the clutch lever Shifting...

Page 32: ...snow or unpaved surfaces e g sand stones or gravel Do not use the cruise control systems function if the traffic does not permit a constant speed The cruise control system function cannot be activated...

Page 33: ...fter use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automatically to the central position after use Info An automatic turn signal switch off function A...

Page 34: ...asic position Horn button pressed The horn is operated in this position 6 10 Combination switch right The right combination switch is fitted on the right side of the handlebar K00803 10 Overview of th...

Page 35: ...our turn signals and the green turn signal indicator lights in the combination instrument flash 6 12 Emergency OFF switch electric starter button K00804 11 The emergency OFF switch electric starter bu...

Page 36: ...switches the ignition off and locks the handlebar 6 14 Steering lock antenna K00856 10 On this vehicle the ignition steering lock is replaced by a remote key with transponder Race on key p 35 In orde...

Page 37: ...rm system is installed the Race on indicator lamp 1 flashes when the ignition is switched off and the alarm system is switched on 6 16 Race on key S01724 10 In this vehicle the Race on key 1 performs...

Page 38: ...vehicle The keys supplied are activated when delivered A total of up to four keys can be activated from an authorized KTM workshop The key num ber must be provided in each case 6 17 Socket for electr...

Page 39: ...umption 2 1 A 6 19 Opening the filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity...

Page 40: ...case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Warning Environmental hazard Imprope...

Page 41: ...kin Fold down the filler cap 1 and push it down The filler cap locks audibly in place 6 21 Fuel cocks M00618 10 A fuel cock 1 is located on each side of the fuel tank Info The fuel cocks must always b...

Page 42: ...lock 1 and detach in area A Open storage compartment Info A USB socket 2 p 37 is located in the storage compartment for supplying power to external devices 6 23 Closing storage compartment F00919 10...

Page 43: ...0830 10 Seat lock 1 is located on the left side of the vehicle under the seat It can be unlocked using the Race on key or the black Race on key 6 25 Grab handles K00807 10 The passenger can hold onto...

Page 44: ...rack plate may not be loaded with more than the specified weight Maximum permissible load on luggage rack plate 8 kg 18 lb Info Note the information provided by the luggage manufacturer 6 27 Passenge...

Page 45: ...TROLS 43 6 28 Shift lever 402299 10 The shift lever 1 is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second...

Page 46: ...side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping...

Page 47: ...6 CONTROLS 45 6 31 Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand 1...

Page 48: ...rts of the combination instrument become very hot in certain situations The display becomes particularly hot in the case of external temperatures above 55 C 131 F extended periods in standing position...

Page 49: ...when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The welcome text appears on the display and the indicator...

Page 50: ...splay mode cannot be changed manually 7 4 Warning notes F00911 10 Warning notes appear on the top and or bottom edge of the display these are marked yel low or red depending on their relevance Yellow...

Page 51: ...shown in area 1 of the display The ice symbol appears on the display when the ambient temperature drops below the specified value Temperature 3 C 37 F The ice symbol goes out on the display when the...

Page 52: ...7 COMBINATION INSTRUMENT 50 7 6 Indicator lamps F00909 01...

Page 53: ...llow Status or error messages relating to ABS The ABS indicator lamp flashes if the ABS mode Offroad is enabled TC indicator lamp lights up flashes yellow The motorcycle traction control is not enable...

Page 54: ...7 COMBINATION INSTRUMENT 52 The right turn signal indicator lamp flashes green with a steady rhythmic flash The right turn signal is switched on...

Page 55: ...53...

Page 56: ...7 COMBINATION INSTRUMENT 54 7 7 Display F00910 10...

Page 57: ...r p 58 3 Gear display 4 Unit for the speed display 5 Speed p 58 6 Unit for the speedometer 7 Ride Mode display p 59 8 Heated grip optional p 59 9 Seat heating optional p 60 10 Coolant temperature indi...

Page 58: ...7 COMBINATION INSTRUMENT 56 7 8 Speed F00912 12 The speed 1 is measured in revolutions per minute...

Page 59: ...ift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light lights up red at RPM1and flashes red at RPM2 Info In sixth gear the s...

Page 60: ...9 01 When cruise control is activated the operating mode is shown on the combination instru ment display Cruise control is operated using the cruise control tip switch p 28 7 11 Speed F00912 13 Speed...

Page 61: ...g is shown in area 1 of the display The drive mode can be configured in the Ride Mode menu 7 13 Heated grip optional F00915 11 When the heated grip is switched on the Heated Gripssymbol appears in the...

Page 62: ...heating can be controlled by a switch next to the right grab handle 7 15 Coolant temperature indicator E00738 01 The coolant temperature indicator consists of bars The more bars that light up the hot...

Page 63: ...el is displayed with a slight delay to prevent the indicator from con stantly moving while riding The fuel level display is not updated while the side stand is folded out or the emer gency off switch...

Page 64: ...n be configured in the Clock Date menu Info The time must be reset after the battery was disconnected or the fuse was removed 7 19 Favourites display F00916 01 Up to eight items of information are sho...

Page 65: ...ctor 1 Info The Quick Selector 1 can be configured in the Quick Selector 1 menu Any informa tion can be selected 7 21 Quick Selector 2 display F00921 01 When the menu is closed the Quick Selector 2 me...

Page 66: ...nal F00924 01 Condition The motorcycle is stationary Function KTM MY RIDE activated optional Press the SET button when the menu is closed Press the UP or DOWN button until KTM MY RIDE is marked Press...

Page 67: ...Press the SET button to open the menu General information can be accessed in Info 7 22 3 Motorcycle F00922 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press...

Page 68: ...Favorites and quick selection can be configured in Settings 7 22 5 Preferences F00926 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button...

Page 69: ...arked Press the SET button to open the menu Press the UP or the DOWN button until menu item Phone Headset Rider or Headset Pass is marked Info Two cellphones can never be paired simultaneously with th...

Page 70: ...Press the UP or DOWN button until paired device is marked on the display The paired device can be deleted by pressing the SET button The device most recently linked is automatically paired with the co...

Page 71: ...until Audio is marked Press the SET button to open the menu Press and hold the UP button to increase the audio volume Press and hold the DOWN button to reduce the audio volume Press the UP button brie...

Page 72: ...which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accept an incomin...

Page 73: ...as a speed signal is received Fuel Range indicates the possible distance you can cover with the fuel reserve Press and hold the SET button for 3 5 seconds All entries in the Trip 1 menu are reset 7 2...

Page 74: ...button until Info is marked Press the SET button to open the menu Press the UP or DOWN button until General Info is marked Press the SET button to open the menu Date shows the date ODO shows the tota...

Page 75: ...viates from the specified value Even if the tire pressure values are correct stop the vehicle immediately if its behavior indicates a pressure loss in the tires Press the UP or DOWN button until the T...

Page 76: ...warnings In the Warnings menu all warnings that have occurred are displayed and stored 7 22 14 Heated Grips optional F00944 01 Condition The motorcycle is stationary Menu Heated Grips activated Press...

Page 77: ...seat heating on or off Info The heating level for the passenger seat heating is selected using the switch next to the right grab handle 7 22 16 Ride Mode F00939 01 Press the SET button when the menu...

Page 78: ...wheel 7 22 17 MTC F00940 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Motorcycle is marked Press the SET button to open the...

Page 79: ...l MTC MSR is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Switch the MTC MSRon or off by pressing the SET button Info When the ABS or active Drive Mo...

Page 80: ...s remote from public road traffic if the ABS is switched off completely Press the UP or DOWN button until ABS is marked Press the SET button to open the menu Activate the menu item using the UP or DOW...

Page 81: ...tem using the UP or DOWN button Switch the HHCon or off by pressing the SET button 7 22 21 Favourites F00946 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Pres...

Page 82: ...the Quick Selector 1 menu When the menu is closed the Quick Selector 1 menu is opened by pressing the UP button 7 22 23 Quick Selector 2 F00948 01 Condition The motorcycle is stationary Press the SET...

Page 83: ...to open the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 22 25 Temp F00951 01 Condition The motorcycle is stationary Press the SET button...

Page 84: ...n the menu Activate the menu item using the UP or DOWN button Press the SET button to confirm the desired unit 7 22 27 Consumption F00953 01 Condition The motorcycle is stationary Press the SET button...

Page 85: ...he UP or DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Language is marked Press the SET button to open the menu Press the UP or DOWN b...

Page 86: ...DOWN button until Shift Light is marked Press the SET button to open the menu Activate the menu item using the UP or DOWN button Press the SET button to switch the shift warning light on or off and to...

Page 87: ...il Time Date is marked Press the SET button to open the menu F00957 01 Setting the clock Press the UP or DOWN button until the time is marked Press the SET button The hour next to Clock flashes Press...

Page 88: ...he month next to Date flashes Press the UP or DOWN button until the current month is set Press the SET button The year next to Date flashes Press the UP or DOWN button until the current year is set Pr...

Page 89: ...ed on per manently Note the legal regulations regarding the daytime running light Press the UP or DOWN button until DRL is marked Press the SET button to open the menu Activate the menu item using the...

Page 90: ...ctivate the menu item using the UP or DOWN button Switch the Heated Gripson or off by pressing the SET button 7 22 34 Heated Seat Rid optional F00962 01 Condition The motorcycle is stationary Press th...

Page 91: ...by pressing the SET button 7 22 36 Cornering Light Test F00964 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until Preferences is m...

Page 92: ...of the respective cornering light is complete the upper segment lights up continuously 7 22 37 Service F00965 01 Condition The motorcycle is stationary Press the SET button when the menu is closed Pre...

Page 93: ...DOWN button until Preferences is marked Press the SET button to open the menu Press the UP or DOWN button until Extra Functions is marked Press the SET button to open the menu Use the UP or DOWN butt...

Page 94: ...n two different positions In this way the handlebar can be mounted in the position that is most comfortable for the rider 8 2 Adjusting the handlebar position Warning Danger of accidents A repaired ha...

Page 95: ...s Place the handlebar supports in the required position Mount and tighten screws 2 Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar suppor...

Page 96: ...8 ERGONOMICS 94 8 3 Adjusting the windshield F00889 10 Turn the adjusting wheel 1 to bring the windshield in the required position...

Page 97: ...ounterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any...

Page 98: ...ounted in one of two positions Possible states Rider footrests low A Rider footrests high B 8 7 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right...

Page 99: ...Carefully remove the pin 4 of the rider footrest Info The spring is under high tension and can pop out when the pin is removed Take off the rider footrest 5 with the spring M00641 10 Remove screws 6 M...

Page 100: ...bf ft Loctite 243 M00642 10 Mount the rider footrest with spring 5 and pin 4 Pliers for footrest spring 58429083000 Mount washer 3 and cotter pin 2 M00622 10 Position the foot brake lever Mount and ti...

Page 101: ...xcessive load 0 0 0 A A 400692 10 Sit on the vehicle in the riding position and determine distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge...

Page 102: ...on the shift shaft in the required position and engage the gearing Info The range of adjustment is limited The shift lever must not come into contact with any other vehicle components during the shift...

Page 103: ...Remove screw 1 along with the shift lever stub Position the shift lever stub with the screw in one of drilled holes 2 depending on the desired lever length Guideline Standard Middle hole Tighten the...

Page 104: ...o individual requirements turn ball joint 4 accordingly Info The range of adjustment is limited The screw must be screwed into the ball joint by at least 5 turns Hold ball joint 4 and tighten nut 2 Gu...

Page 105: ...e combination instrument K00857 10 Pull clamping lever 1 in the direction of the arrow The combination instrument is unlocked F00891 01 To move the combination instrument to the desired position press...

Page 106: ...8 ERGONOMICS 104 K00857 11 Pull clamping lever 1 in the direction of the arrow The combination instrument is locked...

Page 107: ...that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling characteristic Different tire tread...

Page 108: ...ehicle handover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to h...

Page 109: ...maximum permissible overall weight or the axle loads Warning Danger of accidents Improper mounting of cases or the tank rucksack impairs the handling characteristic Mount and secure cases and tank ru...

Page 110: ...slipped impair the handling characteristic Check that your luggage is fixed properly at regular intervals Warning Fire hazard The hot exhaust system may burn luggage Fasten your luggage in such a way...

Page 111: ...177 Check the front brake linings p 176 Check the rear brake linings p 180 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 216 Check the chain fo...

Page 112: ...battery or without a battery Note Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine Always run the engine warm at a low speed F00907 01 Take the motorcy...

Page 113: ...wer position Info Do not press the emergency off switch electric starter button into the lower posi tion until the combination instrument function check has been completed When starting DO NOT open th...

Page 114: ...vated you can shift up and down without actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position...

Page 115: ...the ignition is switched on the HHC can still be active even if the engine is stopped To roll back with active HHC wait 5 seconds shift to neutral or switch off the igni tion If the HHC does not dete...

Page 116: ...h traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip Ride the first miles carefu...

Page 117: ...r Never start to use the vehicle without an air filter Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger...

Page 118: ...rably lower Accelerate only up to a speed suitable for the road surface and weather conditions Par ticularly in bends do not shift and accelerate very carefully Brake if necessary and close the thrott...

Page 119: ...out pulling the clutch lever Info The minimum engine speed before shifting up in revolutions per minute is shown in the figure Pull the shift lever quickly back to the stop without changing the thrott...

Page 120: ...TC is disabled or ABS Mode Offroad is enabled the MSR is not active 10 8 Applying the brakes Warning Danger of accidents Moisture and dirt impair the brake system Brake carefully several times to dry...

Page 121: ...ion of the brakes blocks the wheels The ABS effectiveness is only ensured if it is switched on Leave the ABS switched on in order to benefit from the protective effect Warning Danger of accidents Driv...

Page 122: ...u have to brake far less and the brakes do not overheat 10 9 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others If a valid transponder is in ra...

Page 123: ...essive load The center stand is only designed for the weight of the motorcycle and the baggage Do no sit on the motorcycle when it is resting on the center stand The center stand or the frame may beco...

Page 124: ...ton for at least 2 seconds The steering is locked Info If the handlebar lock does not engage move the handlebar slightly 10 10 Transport Note Danger of damage The parked vehicle can roll away or fall...

Page 125: ...ire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the e...

Page 126: ...he eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and regions the available fu...

Page 127: ...0 Switch off the engine Open the filler cap p 37 Fill the fuel tank with fuel up to the lower edge A of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON...

Page 128: ...KTM diagnostics tool Check that the electrical system is functioning properly Change the engine oil and oil filter and clean the oil screens p 223 Check the front brake linings p 176 Check the rear br...

Page 129: ...Check the rim run out Check the chain rear sprocket and engine sprocket p 145 Check the chain tension p 142 Change the spark plugs Air filter removed Check the valve clearance air filter and spark pl...

Page 130: ...de using the KTM diagnostics tool Reset the service display using the KTM diagnostic tool Make the service entry in KTM Dealer net and in the Service and Warranty Booklet One time interval Periodic in...

Page 131: ...all moving parts e g side stand hand lever chain etc and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and in...

Page 132: ...es are not adhered to the riding characteristics could deteriorate particularly at high speeds 12 2 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the...

Page 133: ...fork Info The hydraulic rebound damping determines the fork suspension behavior K00814 10 Turn red adjusting screw 1 clockwise as far as it will go Info Adjusting screw 1 is located at the upper end...

Page 134: ...ounterclockwise to reduce damping 12 4 Adjusting the spring pretension of the fork K00815 10 Turn adjusting screws 1 counterclockwise all the way Info Make the same adjustment on both fork legs Turn c...

Page 135: ...an asphalt edge the rear wheel suspension compresses quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses slowly These two r...

Page 136: ...ll payload 10 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 7 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Part...

Page 137: ...t 1 5 turns Standard 1 5 turns Sport 1 turn Full payload 1 turn Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 8 Adjusting the rebound damping of the shock absorber...

Page 138: ...icks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce damping 12 9 Adjusting the spring pretension of the shock absorber Caution Risk of i...

Page 139: ...Turn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Comfort 2 turns Standard 2 turns Sport 2 turns Full payload 18 turns Info Turn clockw...

Page 140: ...irm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 402032 10 Stand to the left of the vehicle Hold the handlebar with your left hand and push the center...

Page 141: ...e vehicle tips off of the center stand activate the front brake to stop the vehi cle from rolling away Check that the center stand 1 is folded all the way up 13 3 Removing the seat H02022 10 Insert th...

Page 142: ...wer the rear while pushing it for ward Insert locking pin 2 into the lock housing and push down the rear of the seat until the locking pin engages with a click Check that the seat is correctly mounted...

Page 143: ...ces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental...

Page 144: ...of accidents Incorrect chain tension damages components and results in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear m...

Page 145: ...Remove the vehicle from the center stand p 138 13 8 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents If the chain is tension...

Page 146: ...n adjusters 4 are in the same position relative to reference marks C The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should...

Page 147: ...reparatory work Raise the vehicle with the center stand p 138 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the driv...

Page 148: ...the chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance B at the longest chain section 272 mm 10 71 in If distance B is great...

Page 149: ...the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M5 5 N...

Page 150: ...d parts Brake fluid attacks paint Only use clean brake fluid from a sealed container K00825 10 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove...

Page 151: ...time Preparatory work Raise the vehicle with the center stand p 138 400738 11 Main work Place a load on the rear of the vehicle The front wheel is not in contact with the ground Move the handlebar to...

Page 152: ...f necessary Finishing work Remove the vehicle from the center stand p 138 13 12 Removing the bottom triple clamp cover K00834 10 Remove screws 1 Lower triple clamp cover 2 slightly K00835 10 Disconnec...

Page 153: ...3 Installing the bottom triple clamp cover K00835 11 Plug in connectors 1 of the horn Attach temperature sensor 2 K00834 11 Position the triple clamp cover 3 Mount and tighten screws 4 Guideline Remai...

Page 154: ...52 13 14 Removing the front side cover K00836 10 Remove screws 1 Remove side cover 2 Repeat these steps on the opposite side 13 15 Installing the front side cover K00839 10 Position the side cover in...

Page 155: ...e side cover to bracket 4 and position on the fuel tank K00836 11 Mount and tighten screws 5 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat these steps on the opposite side 13 16 Removing the...

Page 156: ...13 SERVICE WORK ON THE CHASSIS 154 F00883 10 Main work Remove screw 1 F00884 10 Remove screw 2 F00885 10 Remove screw 3 Remove screw 4 with the bushing...

Page 157: ...886 10 Loosen holding lug 5 from the inside cover F00887 01 Remove the mask spoiler laterally from the supports F00888 10 Disconnect plug in connector 6 Remove the mask spoiler with the turn signal Re...

Page 158: ...ASSIS 156 13 17 Installing the mask spoiler F00888 11 Main work Connect plug in connector 1 F00887 02 Position the mask spoiler and press laterally into the supports Info Ensure that the turn signal c...

Page 159: ...drill hole F00885 10 Mount and tighten screw 3 Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft Mount and tighten screw 4 with the bushing Guideline Screw bushing M6 4 Nm 3 lbf ft F00884 11 Mount...

Page 160: ...eps on the opposite side Finishing work Install the tank cover p 164 Install the front side cover p 152 Mount the seat p 140 13 18 Removing the front fender K00837 10 Super Adventure R EU Open holder...

Page 161: ...front Info Pay attention to the brake lines and the cable 13 19 Installing the front fender K00837 11 Super Adventure R EU Position the fender Info Pay attention to the routing of the brake lines and...

Page 162: ...ackets 2 and close the holder 13 20 Cleaning the dust boots of the fork legs Preparatory work Raise the vehicle with the center stand p 138 Remove the front fender p 158 K00838 10 Main work Super Adve...

Page 163: ...All TKC models Push dust boots 1 of both fork legs downward Info The dust boots should remove dust and coarse dirt particles from the fork tubes Over time dirt can accumulate behind the dust boots If...

Page 164: ...nstall the front fender p 159 Remove the vehicle from the center stand p 138 13 21 Removing the tank cover Preparatory work Remove the seat p 139 Remove the front side cover p 152 K00841 10 Main work...

Page 165: ...13 SERVICE WORK ON THE CHASSIS 163 K00843 10 Remove screw 5 K00844 01 Raise the tank cover at the rear and remove it in a forward direction...

Page 166: ...lling the tank cover K00845 10 Main work Position the tank cover The catch 1 engages under the tank 2 Info Pay attention to the sealing lip and the bleeder hose K00843 11 Mount and tighten screw 3 Gui...

Page 167: ...lbf ft Mount and tighten screw 5 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft K00841 11 Mount and tighten screw 6 Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw 7 Guideline...

Page 168: ...SSIS 166 13 23 Removing the wind shield K00846 10 Remove screws 1 and wind shield 2 13 24 Installing the wind shield K00846 11 Position wind shield 1 Mount and tighten screws 2 Guideline Screw wind sh...

Page 169: ...emoving the engine guard S00331 10 Remove screws 1 with bushings and engine guard 2 13 26 Installing the engine guard S00331 11 Position engine guard 1 mount screws 2 with bushings and tighten Guideli...

Page 170: ...Removing the crash bar Preparatory work Raise the vehicle with the center stand p 138 F00893 10 Main work Remove fittings 1 F00894 10 Remove screws 2 and take off the clamp halves Remove screw 3 Remo...

Page 171: ...crash bar with frame protector and attach the clamp to the frame tube Info Cover the components to protect them against damage Mount screws 1 but do not tighten yet Guideline Remaining chassis screws...

Page 172: ...bf ft Mount screw 5 but do not tighten yet Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Mount screw 6 but do not tighten yet Guideline Remaining chassis screws M10 45 Nm 33 2 lbf ft F00893 1...

Page 173: ...y KTM Only use tires wheels approved by KTM with the corresponding speed index Maintain the specified tire air pressure Service work and repairs must be performed professionally Your authorized KTM wo...

Page 174: ...abled and the wheels may lock during braking The brake system itself stays functional only ABS control is not available The ABS indicator lamp may also light up if the rotating speeds of the front and...

Page 175: ...hop will be glad to help 400618 10 Check the thickness of the front and rear brake discs at multiple points on each brake disc to ensure it is at least thickness A Info Wear will reduce the thickness...

Page 176: ...ontinue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for t...

Page 177: ...tact with the skin the eyes or clothing Consult a doctor immediately if brake fluid has been swallowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes tho...

Page 178: ...work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Remove cover 2 with membrane 3 Add brake fluid up to MAX marking A Brake fluid DOT 4 DOT 5 1 p 255...

Page 179: ...thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings Check all brake linings on both brake calipers for damage and cracking If there is damage or crac...

Page 180: ...10 Main work Check the brake fluid level in the brake fluid reservoir 1 If the fluid level reaches the MIN marking A Add rear brake fluid p 178 14 7 Adding rear brake fluid Warning Danger of accidents...

Page 181: ...lothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorize...

Page 182: ...the rear brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be gl...

Page 183: ...inings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there i...

Page 184: ...act with the ground Remove screw 1 and pull wheel speed sensor 2 out of the hole S00959 10 Remove screws 3 from both brake calipers Press back the brake linings with a slight lateral tilting of the br...

Page 185: ...move screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not dam aged Hold the front wheel and remove the...

Page 186: ...e and wear If the wheel bearing is damaged or worn Change the front wheel bearing Clean and grease shaft seal rings 1 and contact surface A of the spacers Long life grease p 258 K00821 10 Super Advent...

Page 187: ...the right in the direction of travel S00962 10 Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brak...

Page 188: ...disc and there is a pressure point Fix the hand brake lever in the activated posi tion The brake calipers straighten Tighten screws 5 on both brake calipers Guideline Screw front brake caliper M10 45...

Page 189: ...The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Raise the vehicle with the center stand p 138 M00612 01 Main work...

Page 190: ...eel spindle 5 only far enough to allow the rear wheel to be pushed forward Push the rear wheel forward as far as possible Take the chain off of the rear sprocket and place it on chain sprocket guard 6...

Page 191: ...r of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of...

Page 192: ...ase p 258 Insert the spacer Clean and grease the thread of the wheel spindle and nut Long life grease p 258 Install the rubber dampers and rear sprocket carrier on the rear wheel Place the rear wheel...

Page 193: ...orrectly aligned the markings on the left and right chain adjusters must be in the same position relative to reference markings B Tighten nut 5 Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf...

Page 194: ...ill be damaged Preparatory work Raise the vehicle with the center stand p 138 Remove the rear wheel p 187 K00822 10 Main work Super Adventure R EU Check the rubber dampers 1 of the rear hub for damage...

Page 195: ...ts If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn tires are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of crash...

Page 196: ...pressure influence the braking and handling characteristics of the vehicle Worn tires are particularly unfavorable on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and...

Page 197: ...ual state of wear If the tires are more than 5 years old Change the tires 15 7 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire...

Page 198: ...orm in the wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized KTM workshop will be glad to help 400694 01 Strike each sp...

Page 199: ...a defective tube This greatly reduces the risk of a sudden loss in pressure The masses and moments of inertia of these wheels are smaller than in conventional spoke wheels with a tube This results in...

Page 200: ...he low beam is switched on permanently Note the legal regulations regarding the daytime running light The daytime running DRL position light is integrated in the main headlight The daytime running lig...

Page 201: ...h 3 7 mph 16 3 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and...

Page 202: ...rged battery or without a battery Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 139 M00632 10 Main work Pull locking mechanism 1 in the direction of the a...

Page 203: ...ct with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components an...

Page 204: ...e cable 3 and mount and tighten the screw Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft M00632 11 Close the cover 4 and push down slightly The cover engages with an audible click Finishing wo...

Page 205: ...a immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the e...

Page 206: ...cle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period over discharge and sulfating occurs destroying the battery The battery is mai...

Page 207: ...charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Charge the battery at no more than 10 of the c...

Page 208: ...t both negative cables 3 with the battery Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft M00632 11 Close cover 4 and push down slightly The cover engages with an audible click Finishing work M...

Page 209: ...ut the key bit of the Race on key Push the lower half of the Race on key in the direction of the arrow and take off S01739 10 Remove battery cover 1 Remove battery 2 Insert the new battery with the ma...

Page 210: ...he direction of the arrow 16 7 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Pre...

Page 211: ...ghtly K00848 10 Take off protection caps 3 K00849 10 Remove faulty main fuse 4 Info You can recognize a faulty fuse by a burned out fuse wire A A spare fuse 5 is located in the starter relay The main...

Page 212: ...vailable when needed K00847 10 Position rear fairing 2 Mount and tighten screws 1 Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Finishing work Mount the seat p 140 Set the time and date 16 8 Changi...

Page 213: ...sumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 139 F00897 10 Main work Open fuse box cover 1 F00896 10 Check the fuses Inf...

Page 214: ...control unit Fuse 4 10 A headlight control unit Fuse 5 10 A control unit Fuse 6 not assigned Fuse 7 25 A ABS return pump Fuse 8 15 A ABS hydraulic unit Use spare fuses with the correct rating only Fu...

Page 215: ...distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light d...

Page 216: ...ight range turn clockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking B Guideline The light dark boundary mus...

Page 217: ...16 ELECTRICAL SYSTEM 215 16 11 Diagnostics connector H02029 10 Diagnostics connector 1 is located under the front rider s seat...

Page 218: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 219: ...nk is not empty Correct the coolant level in the compensating tank p 217 17 2 Correcting the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant g...

Page 220: ...cted area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if cool...

Page 221: ...mpensating tank V00702 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 255 Mount cover 2 of the compensating tank Mount c...

Page 222: ...nd OFFROADare available The drive mode selected last is displayed in the combination instrument The drive mode can also be changed while riding with a closed throttle grip and deactivated speed sensor...

Page 223: ...18 TUNING THE ENGINE 221 Info When traction control is active the TC indicator lamp flashes When traction control is switched off the TC indicator lamp is lit...

Page 224: ...ngine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper part of the range B of the engi...

Page 225: ...ffected immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and i...

Page 226: ...ith the O ring V00707 10 Pull oil filter 4 out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing surface V00708 10 Ins...

Page 227: ...Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets A and oil screens B of the oil drain plugs V00705 10 Mount and tighten oil drain plugs 1 with the magnets O rin...

Page 228: ...uantity approx 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 256 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 256 Mount screw plug 5 Danger Danger of poisoning Exhaust gases...

Page 229: ...an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that it is oil tight Finishing work Check the engine oil level p 222 Install...

Page 230: ...the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 256 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 256 Info In order to achieve optimal engin...

Page 231: ...result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use an effective exhaust extraction system when starting or running the engine in an enclo...

Page 232: ...ly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Warning E...

Page 233: ...e corrosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Moisture and dirt...

Page 234: ...quality Treat the plastic parts and powder coated parts with a mild cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 259 Oil the ignition stee...

Page 235: ...after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well Treat the engine the swingarm and all other ba...

Page 236: ...ng for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 258 Refuel p 123 Clean the motorcycle p 230 Change the engine oil and oil filter and clean the oil sc...

Page 237: ...warm up properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Remove the vehicle from the cente...

Page 238: ...ics tool Engine turns only if the clutch lever is drawn The vehicle is in gear Shift the transmission to idle Safety start system is faulty Read out the fault memory using the KTM diag nostics tool En...

Page 239: ...too high Check the engine oil level p 222 Engine oil too thin low viscosity Change the engine oil and oil filter and clean the oil screens p 223 The battery is discharged A power consumer is connecte...

Page 240: ...t 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Pis...

Page 241: ...LKAR9BI 10 Outside spark plug NGK LMAR7DI 10 Electrode gap spark plug 1 0 mm 0 039 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engi...

Page 242: ...ead M6 9 Nm 6 6 lbf ft Plug vacuum connection M6 5 Nm 3 7 lbf ft Loctite 243 Remaining engine screws M6 10 Nm 7 4 lbf ft Screw camshaft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 1...

Page 243: ...support M8 10 9 Step 1 10 Nm 7 4 lbf ft Step 2 18 Nm 13 3 lbf ft Screw camshaft bearing support M8 10 9 Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 612290...

Page 244: ...m 22 1 lbf ft Step 3 90 Step 4 90 Lubricated with engine oil Coolant temperature sensor M12x1 5 12 Nm 8 9 lbf ft Rotor screw M12x1 5 115 Nm 84 8 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engi...

Page 245: ...2 40 l 2 54 qt Coolant p 255 23 3 3 Fuel Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 257 Fuel reserve approx 3 5 l 3 7 qt 23 4 Chassis Frame Lattice frame ma...

Page 246: ...in Tire air pressure solo with passenger full payload Front with cold tires 2 4 bar 35 psi Rear with cold tires 2 9 bar 42 psi Secondary drive ratio 17 42 Chain 5 8 x 5 16 525 X ring Steering head ang...

Page 247: ...ance free Battery for Race on key CR 2032 3 V Fuse 58011109110 10 A Fuse 58011109115 15 A Fuse 58011109125 25 A Fuse 58011109130 30 A Fuse 58011109140 40 A Low beam LED High beam LED Parking light LED...

Page 248: ...ntal TKC 80 Twinduro The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork Fork article...

Page 249: ...920 mm 36 22 in Air chamber length 85 35 0 mm 3 35 1 38 0 in Fork oil per fork leg 715 ml 24 17 fl oz Fork oil SAE 4 48601166S1 p 257 23 8 Shock absorber Shock absorber article number 15 18 7Q 25 Sho...

Page 250: ...load Comfort 2 turns Standard 2 turns Sport 2 turns Full payload 18 turns Spring rate Soft 170 N mm 971 lb in Medium standard 180 N mm 1 028 lb in Hard 190 N mm 1 085 lb in Spring length 205 mm 8 07 i...

Page 251: ...crews chassis M5 5 Nm 3 7 lbf ft Screw for throttle grip M5 3 5 Nm 2 58 lbf ft Screw brake line holder on frame M5 2 Nm 1 5 lbf ft Screw brake line holder on swingarm M5 5 Nm 3 7 lbf ft Screw cable ch...

Page 252: ...3 7 lbf ft Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw cooler retaining bracket M6 7 Nm 5 2 lbf ft Screw cover part M6 6 Nm 4 4 lbf ft Screw engine guard M6 10 Nm 7 4 lbf ft Screw exhaust clamp M6...

Page 253: ...tamper proof screw M8 25 Nm 18 4 lbf ft Loctite 243 Screw rear footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering damper M8 25 Nm 18 4 lbf ft Loctite 243 Screw steering damper clamp M8...

Page 254: ...ck absorber M14x1 5 80 Nm 59 lbf ft Thread greased Screw top shock absorber M14x1 5 80 Nm 59 lbf ft Thread greased Nut socket M18x1 4 Nm 3 lbf ft Nut swingarm pivot M19x1 5 130 Nm 95 9 lbf ft Thread g...

Page 255: ...he relevant guidelines The full text of the EU Decla ration of Conformity is available at the following Internet address Certification website http www ktm com ktm race on system KTM AGhereby declares...

Page 256: ...nents use open source software The source code of the software used and other information are available online Overview http www ktm com ktm oss Info Due to the file size the download may time a long...

Page 257: ...additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corro...

Page 258: ...ideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Fully synthetic engine oil Recommended supplier...

Page 259: ...ication SAE p 260 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding proper ties Super unleaded ROZ 95 RON...

Page 260: ...Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike...

Page 261: ...ex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommend...

Page 262: ...ong service intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and the clutch are l...

Page 263: ...key with transponder MSR Motor Slip Regulation Auxiliary function of the motor control which prevents rear wheel locking with excessive engine braking effect by lightly opening the throttle valve MSC...

Page 264: ...30 LIST OF ABBREVIATIONS 262 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 265: ...s up yellow An operating safety warning message was detected This is also shown on the display ABS indicator lamp lights up yellow Status or error messages relating to ABS The ABS indicator lamp flash...

Page 266: ...witched on The high beam indicator lamp lights up blue The high beam is switched on The idle indicator lamp lights up green The transmission is in idle The cruise control system lamp lights up green T...

Page 267: ...brake checking 180 Brake system 171 181 Brakes 118 Brakes applying 118 C Capacity coolant 243 engine oil 226 243 fuel 125 243 Center stand 45 Chain checking 145 checking for dirt 140 cleaning 141 Cha...

Page 268: ...ptional 77 overview 46 Pairing 67 Preferences 66 Pressure 82 Quick Selector 1 80 Quick Selector 1 display 63 Quick Selector 2 80 Quick Selector 2 display 63 Quick Shift optional 87 Ride Mode 75 220 Ri...

Page 269: ...ine guard installing 167 removing 167 Engine number 24 Engine oil adding 227 changing 223 Engine oil level checking 222 Engine sprocket checking 145 Environment 13 F Figures 16 Filler cap closing 39 o...

Page 270: ...ange adjusting 213 Headlight setting checking 213 Horn button 32 I Immobilizer 35 Indicator lamps 50 Intended use 10 K Key number 23 L Light switch 28 Luggage 107 Luggage rack plate 42 M Main fuse cha...

Page 271: ...eling fuel 123 Rider footrests 96 Riding 113 starting off 112 starting off with HHC optional 113 S Safe operation 12 Seat mounting 140 removing 139 Seat lock 41 Service 16 Service schedule 126 129 Shi...

Page 272: ...tting 130 137 T Tank cover installing 164 removing 162 Technical data capacities 243 chassis 243 chassis tightening torques 249 electrical system 245 engine 238 252 engine tightening torques 239 fork...

Page 273: ...stand 138 removing from the center stand 138 View of vehicle front left 18 rear right 20 W Warning of icy roads 49 Warranty 15 Wind shield installing 166 removing 166 Windshield adjusting 94 Winter o...

Page 274: ...3213541en 3213541en 01 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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