KTM 125 SX 2016 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2016

125 SX
150 SX
250 SX
250 XC
300 XC

Art. no. 3213435en

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Summary of Contents for 125 SX 2016

Page 1: ...SETUP INSTRUCTIONS 2016 125 SX 150 SX 250 SX 250 XC 300 XC Art no 3213435en ...

Page 2: ......

Page 3: ...ithout prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply 2015 KTM Sport...

Page 4: ...page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a protected name Brand Identifies a trademark Underlined terms Refe...

Page 5: ... transport damage B02008 10 Package 12 Remove the box and the plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of supply is complete on the basis of the enclosed packing list Have a lift stan...

Page 6: ...iple clamp M8 17 Nm 12 5 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft M01401 10 125 150 SX US All 250 300 models Position the fork legs Bleeder screws are positioned toward the front Info The rebound damping is located in the right fork leg red adjust ing screw The compression damping is located in the left fork leg white adjusting screw Grooves are milled into the side of the upper end of...

Page 7: ... wheel p 8 Install the front fender p 9 Install the start number plate p 9 S00977 01 Mount the handlebar cushion Install the footrests p 8 S00978 10 All XC models Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks an...

Page 8: ...the accompanying KTM PowerParts fitting instructions Apply the label included in the delivery optional Refuel p 13 Position all controls in their exact positions on the handlebar Tighten all screws Prepare the vehicle according to the specifications in the KTM Dealer net for han dover to the customer ...

Page 9: ...terial damage The vehicle may be damaged by incorrect procedure when parking Significant damage may be caused if the vehicle rolls away or falls over The components for parking the vehicle are designed only for the weight of the vehicle Park the vehicle on a firm and level surface Ensure that nobody sits on the vehicle when the vehicle is parked on a stand 0 0 1 1 402001 10 All SX models Remove th...

Page 10: ...ten screw Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake linings are lying correctly against the brake disc Remove the motorcycle from the lift stand p 7 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 3 4 Installing the f...

Page 11: ...Nm 7 4 lbf ft Finishing work Install the start number plate p 9 3 6 Installing the start number plate M01143 10 All 125 150 models Connect the brake line at the start number plate Position the start number plate The holding lugs engage in the fender Mount and tighten screw Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft M01189 10 All 250 300 models Position the start number plate The holdin...

Page 12: ...01 All 125 150 models Mount the front seat on to the collar bushing of the fuel tank lower it at the rear and simultaneously push it forward Make sure that the seat is correctly locked in M01156 10 Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft L00950 01 All 250 300 models Mount the front seat on to the collar bushing of the fuel tank lower it at the rear and simul...

Page 13: ... regulations Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very important for the service life of the battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage or charging time is exceeded electrolyte escapes through the safety valves This reduces ...

Page 14: ... 84 lbf ft Finishing work Mount the seat p 10 3 11 Opening the filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Foll...

Page 15: ...and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in th...

Page 16: ...y approx All SX models 7 5 l 1 98 US gal Super unleaded 98 octane mixed with 2 stroke engine oil 1 40 p 17 All 125 150 models Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 17 250 SX Total fuel tank capacity approx All XC models 10 l 2 6 US gal Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 p 17 Engine oil 2 stroke p 17 Close the filler cap p 13 ...

Page 17: ...Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace All 125 150 models M8 25 Nm 18 4 lbf ft Loctite 2701 Screw engine brace All 250 300 models M8 33 Nm 24 3 lbf ft Loctite 2701 Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp...

Page 18: ...16 Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Screw top steering head M20x1 5 12 Nm 8 9 lbf ft Screw in nozzles cooling system M20x1 5 12 Nm 8 9 lbf ft Loctite 243 Nut rear wheel spindle M25x1 5 80 Nm 59 lbf ft ...

Page 19: ...ified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 Super unleaded 95 octane mixed with 2 stroke engine oil 1 60 Standard classification DIN EN 228 JASO FD p 19 1 60 Mixture ratio 1 60 Engine oil 2 stroke p 17 Super unleaded ROZ 95 RON 95 PON 91 p 17 Recommended supp...

Page 20: ...6 AUXILIARY SUBSTANCES 18 Long life grease Recommended supplier Motorex Bike Grease 2000 ...

Page 21: ...ification for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieved even under extreme operating conditions ...

Page 22: ... 3213435en 3213435en 11 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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