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6.2 Switching on the system

Switch on the master switch to energise the system. Set the manual-0–automatic
selector switch to automatic. The green LED on the control panel lights up, indicating

the system's readiness for operation.

NOTE

The pressure booster system is pre-set at the factory. (

⇨ 

Section 4.5 Page 13)

6.3 Checklist for commissioning/start-up

Table 7: Checklist

Operations

Done

1

Read the operating instructions.

 

2

Check power supply and compare against the name plate data.

 

3

Check the earthing system (by measuring).

 

4

Check the mechanical connection to the water mains. 

Re-tighten the flange bolting and pipe unions.

 

5

Prime and vent the pressure booster system from the inlet side.

 

6

Check inlet pressure.

 

7

Check whether all cables are still firmly connected to the terminals inside the control unit.

 

8

Compare the settings of the motor protection switches with the name plate data; re-adjust, if

necessary.

 

9

Briefly start up one pump after the other in manual mode and compare the direction of
rotation at the fanwheel with the arrow indicating the direction of rotation.

 

10

Check the direction of rotation in automatic mode.

 

11

Check the start and stop pressure; re-adjust, if necessary.

 

12

Test the proper function of the lack-of-water and dry running protection equipment. If not
fitted, make a relevant note in the commissioning report.

 

13

Vent the pumps for a second time after they have been running for 5 to 10 minutes.

 

14

Check the pre-charge pressure.

 

15

Record all system conditions that do not correspond to our specifications or to the purchase
order in the commissioning report (i.e. no dry running protection or inlet pr max.
pressure of pressure booster system higher than 16 bar).

 

16

Complete the commissioning report together with the operator/user and instruct the operator/
user as to the function of the unit.

 

6.4 Shutdown

NOTE

As long as the pressure booster system is out of operation, water is supplied directly
at p

inl

 through the pressure booster system.

Set the master switch to "0".

NOTE

Drain the pressure booster system for prolonged shutdown.

 

 

 

 

6 Commissioning/Start-up/Shutdown

 

22 of 40

Surpress Feu SFE.3

Summary of Contents for Surpress Feu SFE.3

Page 1: ...Fire fighting System Surpress Feu SFE 3 From series 2014w33 Installation Operating Manual...

Page 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Page 3: ...stallation work 9 2 9 Unauthorised modes of operation 9 3 Transport Temporary Storage Disposal 10 3 1 Checking the condition upon delivery 10 3 2 Transport 10 3 3 Storage preservation 11 3 4 Return to...

Page 4: ...t for commissioning start up 22 6 4 Shutdown 22 7 Operating the Pressure Booster System 23 7 1 Control panel functions 23 7 2 Changing settings 25 7 3 Messages 26 8 Servicing Maintenance 27 8 1 Genera...

Page 5: ...certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Delta p Pressure difference between star...

Page 6: ...o install partly completed machinery supplied by KSB refer to the sub sections under Servicing Maintenance 1 3 Target group This operating manual is aimed at the target group of trained and qualified...

Page 7: ...and its functions 2 2 General This operating manual contains general installation operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent perso...

Page 8: ...e personnel who will carry out the respective tasks If required the operator can commission the manufacturer supplier to train this personnel Training on the system must always be supervised by the te...

Page 9: ...ist personnel who are thoroughly familiar with the manual Carry out work on the system during standstill only The pump casing must have cooled down to ambient temperature Pump pressure must have been...

Page 10: ...s power cable Observe the applicable local accident prevention regulations Give due attention to the weight data and the centre of gravity Use suitable and permitted transporting equipment e g crane f...

Page 11: ...t with atmospheric humidity or which might ignite when coming into contact with oxygen the lifting unit must also be neutralised and blown through with anhydrous gas for drying purposes 4 Always compl...

Page 12: ...ek 2014 w32 4 4 Design details Design The system consists of two non self priming single stage centrifugal pumps with suction and discharge side shut off valves The shut off valves enable dismantling...

Page 13: ...rating status is displayed via LEDs The fire fighting system is factory set to the values listed in the following table Table 5 Settings Connection types Description pstop bar Delta p bar pstart bar P...

Page 14: ...wn in table below is essential to prevent the fluid handled and the pump from overheating when no water is consumed at the consumer installations Pump Minimum flow per pump in manual mode l h Etabloc...

Page 15: ...acts for warning and alert Connection for lack of water monitoring digital Service interface for KSB Service Tool 4 8 Dimensions and weights For dimensions and weights refer to the outline drawing of...

Page 16: ...noise If expansion joints see accessories are used for damping vibrations their fatigue strength endurance limit must be given due consideration Expansion joints must be installed to allow quick and e...

Page 17: ...ions of the concrete foundation are correct and the concrete has set firmly 1 Mark out the anchoring holes on the floor as shown in the outline drawing attached to the order confirmation 2 Drill the h...

Page 18: ...approved swing check valves 5 6 Fitting the dry running protection device Install the dry running protection device supplied together with the pressure booster system as a separate non fitted accesso...

Page 19: ...mains supply 5 8 3 Connecting electrical accessories The standard version of the switchgear and controlgear assembly is provided with terminals for connecting digital dry running protection equipment...

Page 20: ...ng test running the system 6 1 2 Dry running protection Pressure booster systems can be factory equipped with pressure switches as dry running protection devices Such dry running protection devices wi...

Page 21: ...rough all vent holes 5 Close and slightly tighten the pump vent plugs 6 Switch on all motor protection switches 7 Switch on the master switch 8 Start one pump after the other in manual mode checking t...

Page 22: ...mode and compare the direction of rotation at the fanwheel with the arrow indicating the direction of rotation 10 Check the direction of rotation in automatic mode 11 Check the start and stop pressure...

Page 23: ...ystem is factory set to the values specified The settings can be modified via the control panel if necessary 7 1 Control panel functions The control panel comprises a multi functional button and traff...

Page 24: ...Terminals for pressure sensor 7 1 1 Multi functional button The multi functional button serves to set the start up pressure reset alerts operate the pumps in manual mode 7 1 2 LEDs The traffic light L...

Page 25: ...Manual 0 automatic selector switch With the manual 0 automatic selector switch the mode of operation of each pump can be selected individually Manual The pump is started up manually pump running witho...

Page 26: ...ad pump 3 3 blink s 2 sec OFF 3 blink s 2 sec OFF A lack of water occurred and has been reset automatically 4 blink s 2 sec OFF 4 blink s 2 sec OFF Excessive room temperature 5 blink s 2 sec OFF 5 bli...

Page 27: ...on the pressure booster system Make sure that the pressure booster system cannot be started up unintentionally WARNING Unqualified personnel performing work on the pressure booster system Risk of per...

Page 28: ...uge Compare the pre charge pressure of the accumulator with the recommended data Section 8 2 3 Page 29 Close the shut off elements under the accumulator and drain the accumulator via the drain valve R...

Page 29: ...below the set start up pressure The setting can be effected via a valve located under the cover at the top of the accumulator Example Pre charge pressure 10 lower than start up pressure Pre charge pr...

Page 30: ...d Warning LED lit Pump s do es not stop Pumps start too often more than 30 start ups per pump and hour One several pumps motors overheated Table 10 Trouble shooting A B C D E F G H I J K L Possible ca...

Page 31: ...k setting Mains supply interrupted Check and remedy defect check fuse Control current fuse tripped control cabinet Determine cause and reset Main fuse on owner supplied distribution board loose or blo...

Page 32: ...01 Butterfly valve DN 65 42 087 766 743 02 Butterfly valve DN 32 42 087 763 743 02 Butterfly valve DN 40 42 087 764 743 03 Ball valve for accumulator 01 079 795 743 04 Ball valve G 1 4 00 410 125 747...

Page 33: ...10 2 Flow diagram Fig 7 Flow diagram for connection type A 5 9 7 6 8 3 3 4 4 1 1 4 4 2 Fig 8 Flow diagram for connection type C Scope of supply 10 Related Documents Surpress Feu SFE 3 33 of 40...

Page 34: ...Pressure gauge 9 Shut off valve 10 Lack of water pressure switch 11 Pressure gauge 12 Shut off valve regulation 71 8 743 82 5 69 7 82 5 743 71 8 71 8 71 8 82 5 82 5 743 743 81 45 V C Fig 10 Options f...

Page 35: ...004 108 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 A1 EN 60204 1 Person authorised to compile the technical file Dr Fran...

Page 36: ...eaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor a...

Page 37: ...pecial information According to DVGW Worksheet W 314 the system operator must notify the responsible water company of commissioning If in addition the system is operated with pressure vessels of group...

Page 38: ...18 E Explosion protection 16 F Faults Causes and remedies 30 I Installation at site 16 Intended use 7 L LEDs 24 M Misuse 8 O Operating limits 7 Other applicable documents 6 P Partly completed machiner...

Page 39: ......

Page 40: ...5405 81 05 EN KSB Aktiengesellschaft 67225 Frankenthal Johann Klein Str 9 67227 Frankenthal Germany Tel 49 6233 86 0 Fax 49 6233 86 3401 www ksb com...

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