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moviBOOST Vt

As demand decreases, the pumps are automatically sequenced

out by the control unit. Pressure differences are equalized by

the speed-controlled pump. The control unit will recognized when

demand has dropped to zero and stop the speed-controlled pump

last.
For an equal distribution of operating hours, the pumps which

have been started up first will be stopped first. After the base

load pump has been stopped, the frequency inverter changes to

the next pump available.
In automatic mode, the transmitter is continuously monitored. If

the output current of the transmitter drops below 3.5 mA, the

control unit considers this to be an alert condition and stops the

pumps. The alert is displayed and output to the relevant terminal.
In the event of a frequency inverter failure the control unit

automatically switches to cascade operation.

4.3

Dry running protection (supplementary

equipment)

A pressure transmitter or manometric switch may be fitted in the

suction-side header.

Pressure transmitter :

Set with parameters 3-4-1-1 and 3-4-1-2

Manometric switch :

The inlet pressure is set by means of a

manometric switch.

If the pressure drops below the set inlet pressure, the unit stops

after 7 seconds due to lack of water. The unit is automatically

started up again as soon as the lack-of-water condition has been

remedied or sufficient inlet pressure is available again.
For indirect connection to an inlet tank and an inlet pressure below

0.5 bar, the inlet must be monitored by level monitoring (for

example with a dry running protection set, see Accessories).

If other dry running protection devices are

retrofitted (see Accessories), the instructions

in the circuit diagram must be observed.
Inadequate connection may damage the unit.

On pressure boosting units ordered without

dry running protection the terminal intended for

the dry running device is open.
If no dry running protection device is connected when

commissioning takes place, the unit will be stopped after 7

seconds.
If the dry running protection terminal is deactivated by means

of a bridge, the operator shall assume responsibility for any

dry running that might occur.

4.4

Manual mode

Each pump can be started up in manual mode for 10 seconds

via the control unit (parameter 1-2-1). If fitted with manual-0-

automatic switches (supplementary equipment), the pumps can

also be started up in manual mode by means of the manual-0-

automatic switches. The pumps are then connected 

directly

 to

the mains, independently of the control unit.
For this mode of operation no pressure control and no lack-of-

water monitoring will be effected.
Furthermore, in manual mode a minimum flow rate is required for

each pump in order to ensure sufficient cooling of the pumps.

Example :

An open tap means a water consumption of approx. 800 to 1200

l/h.

Minimum flow rate per pump :
Pump

Min Flow (m

3

/h)

Movitec 2B

0.2

Movitec 4B

0.4

Movitec 6B

0.6

Movitec 10B

1.1

Movitec 15B

1.6

Movitec 25B

2.8

Movitec 40B

4

Movitec 60B

6

Movitec 90B

8.5

It is recommended to always keep system in

Automatic mode. In case manual mode is

necessary for shorter period, please note that the controller

will be bypassed. Continuous supervision during operation

is necessary and also ensure that pump does not operate in

shutoff / Low Head.

4.5

Control cabinet

The control cabinet is completely wired and connected to the

package unit. It is equipped with :
- a  Booster Control Advanced control unit with multi-line display,

function and navigation keys and 3 LEDs signalling the

operating status

- 1 motor protection switch per pump
- 1 circuit breaker for mains and transformer
- 1 master switch (accessible from the outside)
- 1 printed circuit board
- 1 mains and control transformer
- 1 contactor/pump
- 2 volt-free changeover contacts for warning and alert (capacity

230 V

~

, 2 A)

- 1 connection for lack-of-water monitoring
- 1 frequency inverter

3

Summary of Contents for moviBOOST Vt

Page 1: ...nts 6 6 6 Installation altitude 6 6 7 Pollution exposure 6 6 8 Checking the voltage 6 6 9 Logic circuit diagrams 6 6 10 Over load relay 6 6 11 Potential equalization 6 Contents Sr no Description Page no 7 Commissioning start up 6 7 1 Preparations for commissioning start up 6 7 2 Test run 6 7 3 Checking the direction of rotation 7 7 4 Functional description Automatic mode 7 7 5 Starting the unit 7 ...

Page 2: ...ings for fluid connections must always be complied with and be kept in a perfectly legible condition at all times 2 2 Personnel qualification and training All personnel involved in the operating maintaining servicing inspecting and installing the unit must be fully qualified to carry out the work involved Areas of responsibility and personnel monitoring must be clearly specified by the operator If...

Page 3: ...nsteady supply pressure requiring the installation of a pressure reducer 4 2 Configuration and function 4 2 1 Configuration Between 2 and 6 vertical high pressure pumps for description and function please refer to the pump s Operating Instruction are arranged on a baseplate Each pump is seated on its own anti vibration mounts The pumps are arranged in line are coupled by mild steel pipes On the sy...

Page 4: ...nded for the dry running device is open If no dry running protection device is connected when commissioning takes place the unit will be stopped after 7 seconds If the dry running protection terminal is deactivated by means of a bridge the operator shall assume responsibility for any dry running that might occur 4 4 Manual mode Each pump can be started up in manual mode for 10 seconds via the cont...

Page 5: ...ut off elements 10 Pressure transmitter 11 Pressure reading indicator 12 Control system 13 Pump with drain and vent valve 14 Non return valve NRV 15 Discharge pipe 16 Accumulator discharge pressure side 17 Pressure reducer discharge pressure side 18 Distribution line downstream of moviBOOST 19 Consumer line downstream of moviBOOST 20 By pass line for direct connection only 21 Consumer line upstrea...

Page 6: ...ansion joints The unit must be accessible to allow maintenance and repair work 5 6 Installing a pressure reducer A length of approximately 600 mm must be provided on the inlet pressure side to accommodate a pressure reducer if necessary A pressure reducer must be installed if the inlet pressure fluctuation is so high that the unit must be stopped or if the total system pressure inlet pressure plus...

Page 7: ...r may contain dry dust comparable to that normally encountered in work environments with no extraordinary machinery induced dust accumulation Exposure to unusually high dust levels acids corrosive gases salts etc must be avoided 6 8 Checking the voltage Compare the mains voltage with the name plate data and the control unit s circuit diagram 6 9 Logic circuit diagrams For each unit are included in...

Page 8: ...t operation each pump must be started up individually to check the direction of rotation If a pump is found to be running in the wrong direction switch two phases on the motor terminal board 7 4 Functional description Automatic mode After start up pressure boosting units in standard design will run in automatic mode For units with manual 0 automatic switch set all pumps to automatic mode Each pres...

Page 9: ...r Name Line 3 Parameter Value Line 4 Alarm Line 7 5 2 Menu structure Main Screen Select Group Status No of Pumps Suction Water status Pump 1 status Pump 2 status Pump 3 status Pump 4 status Pump 5 status Pump 6 status Service Interval Sensor Pressures Settings User Level Settings Service Level Settings Factory Level Settings Information Diagnostic Active Alarms Alarm History 7 5 3 Access Level Var...

Page 10: ...meter press 0 Number can then be entered digit by digit from left to right by numeric keys To confirm the selected value press ENTER The cursor moves to the next position second position from the left Make the settings as described above fo the subsequent positions and then save the new parameter value by pressing ENTER Press 8 repeatedly to return to the main display The new setpoint is now activ...

Page 11: ... 12 Settings Usr Drive Min Freq 25 Hz 3 2 2 14 Settings Usr Accumutaton SP 0 50 3 2 2 15 Settings Usr Accumltion_Time 3 Sec 3 2 2 16 Settings Usr Shut Off Head 0 00 3 2 2 17 Settings Usr NO Flow time 30 Sec 3 2 2 18 Settings Usr Hi Presr Actn 0 3 2 2 19 Settings Usr Hi Pressr Alm 0 00 Bar 3 2 2 20 Settings Usr Hi Presr Alm Dly 5 Sec 3 2 2 21 Settings Usr Lo Pressr Actn 0 3 2 2 22 Settings Usr Lo P...

Page 12: ...ngs Service Hi Presr Alm Dly 5 Sec 3 2 2 21 Settings Service Lo Pressr Actn 0 3 2 2 22 Settings Service Lo Presr Alm 0 00Bar 3 2 2 23 Settings Service Lo Presr Alm Dly 5 Sec 3 2 2 24 Settings Service Run Chk Duration 10 Sec 3 2 2 25 Settings Service Discharge V Press 1 K 2 V V 3 2 2 26 Settings Service Ack Vfd Fail Alm Press 1 3 2 2 27 Settings Service Sensor Sel Actn 0 3 2 2 28 Settings Service M...

Page 13: ...m Dly 0 Sec 3 2 3 21 Settings Factory Lo Pressr Actn 0 3 2 3 22 Settings Factory Low Pressure 0 00Bar 3 2 3 23 Settings Factory Low Presr Alm dly 0 Sec 3 2 3 24 Settings Factory Run Chk Duration 0 Sec 3 2 3 25 Settings Factory Discharge K Press 1 K 2 V 3 2 3 26 Settings Factory Ack VFD Fail Alm Press 1 3 2 3 27 Settings Factory Sensor Sel Actn 0 3 2 3 28 Settings Factory Max Set Point 0 00Bar 3 2 ...

Page 14: ...on the rating plate If the setpoint needs to be adjusted to the site conditions parameter 3 2 3 9 has to be changed First enter the customer password as described under 7 5 2 1 Access levels customer Then change the setpoint as described under 7 5 2 2 7 10 2 Further settings If any further settings have to be adjusted to the site conditions change their parameters as described in section 7 5 2 2 R...

Page 15: ...e power supply i e all electric devices are still live even if the pumps are not in automatic operation mode Prior to working on the control cabinet or opening the motor terminal box set the master switch to 0 and unscrew the back up fuse Do not tamper with the control unit which should only be serviced by KSB s customer service Prior to opening any electric equipment such as control cabinet and m...

Page 16: ...vitec 400 V Number of pumps motors pumps kW A 2 3 4 5 6 0202B 0 37 0 94 1 3 2 2 6 3 3 3 9 0203B 0 37 0 94 1 3 2 2 6 3 3 3 9 0204B 0 37 0 94 1 3 2 2 6 3 3 3 9 0205B 0 37 0 94 1 3 2 2 6 3 3 3 9 0206B 0 55 1 33 1 9 2 8 3 7 4 7 5 6 0207B 0 55 1 33 1 9 2 8 3 7 4 7 5 6 0208B 0 55 1 33 1 9 2 8 3 7 4 7 5 6 0209B 0 75 1 68 2 4 3 6 4 7 5 9 7 0210B 0 75 1 68 2 4 3 6 4 7 5 9 7 0211B 1 1 2 4 3 4 5 1 6 7 8 4 10...

Page 17: ...15 5 9 8 8 11 6 14 5 17 4 1503B 3 5 59 7 9 11 8 15 7 19 6 23 4 1504B 4 7 45 10 6 15 7 20 9 26 1 31 2 1505B 5 5 10 14 2 21 1 28 1 35 41 9 1506B 5 5 10 14 2 21 1 28 1 35 41 9 1507B 7 5 13 4 19 28 3 37 6 46 9 56 2 1508B 7 5 13 4 19 28 3 37 6 46 9 56 2 2502B 4 7 45 10 6 15 7 20 9 26 1 31 2 2503B 5 5 10 14 2 21 1 28 1 35 41 9 2504B 7 5 13 4 19 28 3 37 6 46 9 56 2 2505B 11 19 3 27 4 40 8 54 2 67 5 80 9 ...

Page 18: ...1 29 90B 2 2 47 90B 2 1 52 90B 2 58 90B 3 2 75 90B 3 1 81 90B 3 87 90B 4 2 105 90B 4 1 110 90B 4 117 90B 5 2 134 90B 5 1 140 90B 5 146 90B 6 2 163 Pump Shutoff head 10B 4 46 10B 5 57 10B 6 69 10B 7 80 10B 8 92 10B 9 103 10B 10 114 10B 11 126 10B 13 148 10B 15 171 10B 17 194 10B 19 217 10B 21 239 15B 1 15 15B 2 29 15B 3 43 15B 4 57 15B 5 72 15B 6 86 15B 7 100 15B 8 114 15B 9 129 15B 10 143 15B 11 1...

Page 19: ...tated in the Contact KSB 9 purchase order Start up pressure set too high Check setting 10 Pressure transmitter set incorrectly or Check setting 11 defective Pre charge pressure of the accu too low Restore nitrogen cushion 12 Defective accumulator Check integrity replace 13 Defective mechanical seal Replace by new one 14 Suction side pressure transmitter mano Check setting 15 metric switch set inco...

Page 20: ...t pressure monitoring pvor x ______________________ Value set at inlet pressure switch Stop pressure pA bar ______________ Inlet pressure pvor bar ______________ Pre charge pressure of accumulator pvor bar ______________ 4 Special information The system operator must notify the responsible water company of commissioning If in addition the system is operated with pressure vessels of groups III IV t...

Page 21: ... switch Briefly start up each pump manually and compare the fan impeller s direction of rotation with the arrow indicating the direction of rotation 10 Check the direction of rotation in automatic mode 11 Check the start and stop pressure readjust if required 12 Test the proper function of the lack of water and dry running protection equipment If not fitted make a relevant note in the commissionin...

Page 22: ...redients Disposal Methods 1 Pumps Paint Pump body Base frame Sludge to be disposed through authorised re processor Non ferrous parts a Impellers Diffusers b Bushes c Stage sleeves d Thrust plate To be disposed through authorized re processor e Wearing ring f Coupling Guard g Brg Guard Rubber Plastic Parts a Cover for NRV b Plastic cap To be disposed through authorized re processor c Nozzle blankin...

Page 23: ...moviBOOST Vt NOTES ...

Page 24: ...moviBOOST Vt NOTES ...

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