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Ixo RW / Ixo RWS

12

8

Dismantling

8.1

Checking the Pump for a Jammed Shaft

Remove the pump from the PE casing by unscrewing the three

screws (900.05) and lifting it out of the casing in upward direc-

tion.
Dismantle the pump in accordance with the sectional drawing

(see page 13).
While the pump is positioned horizontally, remove the screws

(900.04), the square nuts (920) and suction strainer (106).
Hold the first stage casing (109.01) tightly with one hand so

that it does not rotate and, with a wrench on the nut (921), turn

the shaft anti-clockwise.
If the shaft is blocked and cannot be freed, continue dismantl-

ing until the cause has been found and removed.

8.2

Inspection of the Hydraulic Parts

First remove the O-ring (412.06) and then the complete motor

assembly with all internal pump parts from the discharge cas-

ing (107). The first impeller can be inspected by removing the

first stage casing (109.01). Once the nuts (921) and washer

(554.01) have been removed, the spacer sleeves (525.01), im-

pellers (230) and the other stage casings (109.02 and 109.03)

can be dismantled one after the other.
Other parts should not be dismantled.
Work on the electrical parts of the installation should only be

carried out by a licensed electrical repair shop.

8.3

Oil Chamber

If the oil chamber has to be inspected, follow these instruc-

tions:

CAUTION: The oil in the oil chamber may be pressurised.

Therefore, do not open the oil chamber unless you are

wearing protective goggles.

Care must be taken to avoid a sudden spurting-out of oil. Wait

until the oil chamber cover (160) has cooled down.
Before removing the mechanical seal (433.02), loosen the

screws (900.03) and raise the cover applying force simulta-

neously on two opposite points of the cover rim, to relieve the

pressure in the oil chamber. Carry out this operation while hold-

ing the motor in the upturned vertical position.
To refill the chamber, only use white oil suitable for food ma-

chinery and pharmaceutical use (quantity = 35 g).
To re-assemble, first mount the stationary part of the seal

(433.02) on the oil chamber cover (160) and then the oil

chamber cover (160) on the motor housing cover (812.02) with

the O-ring (412.05).

9

Spare Parts

When ordering spare parts, please quote their designation, the

part number as indicated in the sectional drawing and the data

from the pump name plate (type, date and serial number).

10

List of components

Sectional drawings see following page

Part No

Designation of parts

101

Pump casing

106

Suction strainer

107

Discharge casing

109.01

Stage casing, first stage

109.02

Stage casing

109.03

Stage casing, last stage

160

Oil chamber cover

230

Impeller

321.01

Rolling element bearing

321.02

Rolling element bearing, pump end

411.01

Joint ring (pump)

411.02

Joint ring (filler plug)

412.01

O-ring

412.02/.03 O-ring

412.04

O-ring

412.05

O-ring

412.06

O-ring

433.01

Upper mechanical seal

433.02

Mechanical seal

45-4

Spacer

50-3

Backing ring

501

Segmental ring

512

Wear ring (1)

525.01

Spacer sleeve

525.02

Washer for missing impeller (not illustrated)

Part No

Designation of parts

554.01/.02 Washer

732

Holder

733

Pipe clamp

81-42

Switch box

81-59

Stator

812.01

Motor housing cover (non-drive end)

812.02

Motor housing cover (pump end)

818

Rotor

824

Cable

829.01

Cable gland

829.02

Rubber ring for cable gland

900.01

Screw

900.02

Screw

900.03

Screw

900.04

Screw

900.05

Screw (EYOT)

903

Screwed plug

905

Tie bolt

920

Square nut

921

Shaft nut

931

Spring washer

932

Circlip

99-9

Set of sealing elements

(1) Inserted in the stage casing, cannot be supplied separately.

(2) Oil

Summary of Contents for Ixo RW

Page 1: ...ommission ing It is imperative to comply with all other ope rating instructions referring to components of in dividual units These operating instructions must be kept close to the location of operation of the pump unit for easy access Cette notice de service comporte des instruc tions et des avertissements importants Elle doit être lue impérativement avant l installation le branchement électrique ...

Page 2: ...irective on low voltage equipment 73 23 EEC Annex III B Directive relative aux machines 98 37 UE Annexe II A directive relative à la compatibilité électromagnétique 89 336 CEE et directive relative à la basse tension 73 23 CEE Annexe III B Richtlijn 98 37 EU Machines aanhangsel II A Richtlijn 89 336 EEG Elektromagnetische compatibiliteit en Richtlijn 73 23 EEG Laagspanningsrichtlijn aanhangsel III...

Page 3: ...nce 11 8 Dismantling 12 9 Spare Parts 12 10 List of components 12 11 Name Plate 13 12 Recyling 13 Sommaire Page 1 Généralités 14 2 Sécurité 14 3 Conditions d utilisation 15 4 Installation 15 5 Branchement électrique 16 6 Mise en route 16 7 Entretien 16 8 Démontage 17 9 Pièces de rechange 17 10 Nomenclature 17 11 Plaque signalétique 18 12 Recyclage 18 Inhoudsopgave Pagina 1 Algemeen 19 2 Veiligheid...

Page 4: ...vance may lead to damage to the pump and its functions Instructions attached directly to the machine e g arrows indicating the direction of rotation markings for fluid connections must always be complied with and be kept in a perfectly legible condition at all times 2 2 Personnel Qualification and Training All personnel involved in the operation maintenance inspec tion and installation of the unit...

Page 5: ... near the pump 4 Installation Retighten the taper lock ring prior to installation Fig 1 4 1 Pump Submerged in the Water Fig 2 shows an installation example in a rain water storage reservoir After filling the pump with water place it on the floor of the stor age reservoir The pump takes in the medium from the area of clean water through the floating suction hose Make sure that the floating suction ...

Page 6: ...upply cable F Pump models Ixo RW Ixo RWS are supplied with a built in thermostatic switch The motor will switch itself off when ever the temperature exceeds the permissible limit value As soon as the winding temperature has cooled down after2 to4 minutes the thermostaticswitch willautomati cally restart the motor A switch box comprising a starting capacitor is included in the scope of supply 6 Com...

Page 7: ...applying force simulta neously on two opposite points of the cover rim to relieve the pressureintheoilchamber Carryoutthisoperation whilehold ing the motor in the upturned vertical position To refill the chamber only use white oil suitable for food ma chinery and pharmaceutical use quantity 35 g To re assemble first mount the stationary part of the seal 433 02 on the oil chamber cover 160 and then...

Page 8: ...right hand side Itdoes notonly indicate all technical data butalso the se rial number which is an important piece of information for the service personnel 12 Recyling Ixo RW Ixo RWS systems consist of materials that can be sep arately recycled Plastic components are marked in accordance with ISO 11 469 ...

Page 9: ...5603 8 2 90 1 8 2002 Technische Änderungen bleiben vorbehalten 01 063 604 Ixo RW Ixo RWS ...

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