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Caution

Ixo RW / Ixo RWS

9

1

General

This KSB pump has been developed in accordance with state-

of-the-art technology; it is manufactured with utmost care and

subject to continuous quality control.

These operating instructions are intended to facilitate familia-

risation with the pump and its designated use.

The manual contains important information for reliable, proper

and efficient operation. Compliance with the operating instruc-

tions is of vital importance to ensure reliability and a long ser-

vice life of the pump and to avoid any risks.

These operating instructions do not take into account local re-

gulations; the operator must ensure that such regulations are

strictly observed by all, including the personnel called in for in-

stallation.

This pump must not be operated beyond the limit values for the

medium handled, capacity, speed, density, pressure, tempera-

ture and motor rating specified in the technical documentation.

Make sure that operation is in accordance with the instructions

laid down in this manual or in the contract documentation.

The name plate indicates the type series / size, main operating

data and works/serial number; please quote this information in

all queries, repeat orders and particularly when ordering spare

parts.

If you need any additional information or instructions exceed-

ing the scope of this manual or in case of damage, please con-

tact KSB’s nearest customer service centre.

2

Safety

These operating instructions contain fundamental information

which must be complied with during installation, operation and

maintenance. Therefore, this operating manual must be read

and understood both by the installing personnel and the re-

sponsible trained personnel / operators prior to installation and

commissioning, and it must always be kept close to the loca-

tion of operation of the pump for easy access.

Not only must the general safety instructions laid down in this

chapter on ”Safety” be complied with, but also the safety in-

structions outlined under specific headings.

2.1

Marking of Instructions in the Manual

The safety instructions contained in this manual whose non-

observance might cause hazards to persons are specially

marked with the general hazard sign, namely

safety sign in accordance with ISO 7000 -- 0434,

The electrical danger warning sign is

safety sign in accordance with IEC 417 -- 5036.
The word

is used to introduce safety instructions whose non-observance

may lead to damage to the pump and its functions.

Instructions attached directly to the machine, e.g.

-- arrows indicating the direction of rotation

-- markings for fluid connections

must always be complied with and be kept in a perfectly legible

condition at all times.

2.2

Personnel Qualification and Training

All personnel involved in the operation, maintenance, inspec-

tion and installation of the unit must be fully qualified to carry

out the work involved.

2.3

Non-compliance with Safety Instructions

Non-compliance with safety instructions can jeopardise the

safety of personnel, the environment and the pump itself. Non-

compliance with these safety instructions will also lead to for-

feiture of any and all rights to claims for damages.

In particular, non-compliance can, for example, result in:

-- failure of important pump functions

-- failure of prescribed maintenance and servicing practices

-- hazard to persons by electrical, mechanical and chemical

effects

-- hazard to the environment due to leakage of hazardous

substances.

2.4

Safety Awareness

It is imperative to comply with the safety instructions contained

in this manual, the relevant national health and safety regula-

tions and the operator’s own internal work, operation and

safety regulations.

2.5

Safety Instructions for the Operator / User

-- Any hot or cold components that could pose a hazard must

be equipped with a guard by the operator.

-- Guards which are fitted to prevent accidental contact with

moving parts (e.g. coupling) must not be removed whilst the

machine is operating.

-- Leakages (e.g. of shaft seal) of hazardous media handled

(e.g. explosive, toxic, hot) must be contained so as to avoid

any danger to persons and the environment. Pertinent legal

provisions must be adhered to.

-- Electrical hazards must be eliminated. (In this respect refer

to the relevant safety regulations applicable to different

countries and/or the local energy supply companies.)

2.6

Safety Instructions for Maintenance, In-

spection and Installation Work

The operator must read this manual thoroughly prior to main-

tenance, inspection and installation work.

Work on the pump must be carried out only during standstill.

The shutdown procedure described in the manual for taking

the pump out of service must be adhered to without fail.

Pumps or pump units handling media injurious to health must

be decontaminated and flushed.

Immediately following completion of the work, all safety-rel-

evant and protective devices must be re-installed and/or re-

activated.

Please observe all instructions set out in the chapter on ”Com-

missioning” before returning the pump to service.

Summary of Contents for Ixo RW

Page 1: ...ommission ing It is imperative to comply with all other ope rating instructions referring to components of in dividual units These operating instructions must be kept close to the location of operation of the pump unit for easy access Cette notice de service comporte des instruc tions et des avertissements importants Elle doit être lue impérativement avant l installation le branchement électrique ...

Page 2: ...irective on low voltage equipment 73 23 EEC Annex III B Directive relative aux machines 98 37 UE Annexe II A directive relative à la compatibilité électromagnétique 89 336 CEE et directive relative à la basse tension 73 23 CEE Annexe III B Richtlijn 98 37 EU Machines aanhangsel II A Richtlijn 89 336 EEG Elektromagnetische compatibiliteit en Richtlijn 73 23 EEG Laagspanningsrichtlijn aanhangsel III...

Page 3: ...nce 11 8 Dismantling 12 9 Spare Parts 12 10 List of components 12 11 Name Plate 13 12 Recyling 13 Sommaire Page 1 Généralités 14 2 Sécurité 14 3 Conditions d utilisation 15 4 Installation 15 5 Branchement électrique 16 6 Mise en route 16 7 Entretien 16 8 Démontage 17 9 Pièces de rechange 17 10 Nomenclature 17 11 Plaque signalétique 18 12 Recyclage 18 Inhoudsopgave Pagina 1 Algemeen 19 2 Veiligheid...

Page 4: ...vance may lead to damage to the pump and its functions Instructions attached directly to the machine e g arrows indicating the direction of rotation markings for fluid connections must always be complied with and be kept in a perfectly legible condition at all times 2 2 Personnel Qualification and Training All personnel involved in the operation maintenance inspec tion and installation of the unit...

Page 5: ... near the pump 4 Installation Retighten the taper lock ring prior to installation Fig 1 4 1 Pump Submerged in the Water Fig 2 shows an installation example in a rain water storage reservoir After filling the pump with water place it on the floor of the stor age reservoir The pump takes in the medium from the area of clean water through the floating suction hose Make sure that the floating suction ...

Page 6: ...upply cable F Pump models Ixo RW Ixo RWS are supplied with a built in thermostatic switch The motor will switch itself off when ever the temperature exceeds the permissible limit value As soon as the winding temperature has cooled down after2 to4 minutes the thermostaticswitch willautomati cally restart the motor A switch box comprising a starting capacitor is included in the scope of supply 6 Com...

Page 7: ...applying force simulta neously on two opposite points of the cover rim to relieve the pressureintheoilchamber Carryoutthisoperation whilehold ing the motor in the upturned vertical position To refill the chamber only use white oil suitable for food ma chinery and pharmaceutical use quantity 35 g To re assemble first mount the stationary part of the seal 433 02 on the oil chamber cover 160 and then...

Page 8: ...right hand side Itdoes notonly indicate all technical data butalso the se rial number which is an important piece of information for the service personnel 12 Recyling Ixo RW Ixo RWS systems consist of materials that can be sep arately recycled Plastic components are marked in accordance with ISO 11 469 ...

Page 9: ...5603 8 2 90 1 8 2002 Technische Änderungen bleiben vorbehalten 01 063 604 Ixo RW Ixo RWS ...

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