KSB ISORIA 10 Operating Instructions Manual Download Page 7

7

4.6

Safety lnstructions for Maintenance, Inspection and Installation work

4.6.1

General

On an actuated valve the operating instructions of the valve must be strictly followed as well as those of the operating instructions of

the actuators, the limit switch or automation boxes.

The user is responsible for ensuring that all maintenance, inspection and installation work is carried out by authorized, adequately

qualified staff who are thoroughly familiar with thisinstruction manual.

Any work on a valve may only be performed when the valve is un-pressurized and has cooled down to 60

°

C.

Any work on actuated valves may only be done after that the actuator has been disconnected from its energy supply.

The procedure described in the operating instructions to shut down the actuator must be observed.Valves in contact with

hazardous media must be decontaminated. Immediately following completion of the work, all safety relevant and protective

devices must be reinstalled and/or re-enabled. Prior to recommissioning, refer to the points listed under section 7 Commissioning.

4.6.2

End of line installation

Use as end of line and downstream dismantling at ambient temperature of standard range.

End of line and downstream dismantling not authorized for bodies type 1 (annular shape).

NB: A valve fitted at the end of a pipe with a blind flange downstream is not to be considered as an end of pipe service.

Valves

Gaz or liquids *

Liquids

Valves

Hazardous (Group 1)

Non hazardous (Group 2)

Hazardous (Group1)

Non hazardous (Group 2)

ISORIA 10

All sizes: not authorized

Sizes

500:

Liners: XA, XC, XV, K, Y, NH,

VA, VC, CB, EG

PS = 7 bar max.

Liners: CC, SK, NB

PS = 4.5 bar max.

Greater sizes: on request

All Sizes:

Liners: XA, XC, XV, K, Y,

NH, VA, VC, CB, EG

PS = 7 bar max.

Liners: CC, SK, NB

PS = 4.5 bar max.

All Sizes:

Liners: XA, XC, XV, K, Y, NH, VA,

VC, CB, EG

PS = 7 bar max.

Liners: CC, SK, NB

PS = 4.5 bar max.

ISORIA 16

All sizes: not authorized

Sizes

350:

PS = 10 bar max.

Greater sizes: on request

All Sizes:

PS = 10 bar max.

All Sizes:

PS = 10 bar max.

ISORIA 20

All sizes: not authorized

Sizes

125:

PS = 15 bar max.

Greater sizes: on request

Size

125:

PS = 15 bar max.

Greater sizes: on request

All sizes :

PS = 15 bar max.

ISORIA 25

non applicable

non applicable

All sizes: not authorized

All sizes:

PS = 17 bar max.

MAMMOUTH

6/10/16/20/25

All sizes: not authorized

on request

All sizes:

PS = 0.7PS limited to10

bar max.

Greater

PS: on request

All sizes:

PS = 0.7PS limited to10 bar

max.

Greater

PS: on request

PS: Differential pressure

* Liquids whose vapour pressure at the maximum allowable temperature is greater than 0.5 bar above normal atmospheric pressure (1013 mbar)

4.7

Unauthorized Modification and Manufacturing of Spare Parts

The equipment shall not be altered or modified in any way prior to consultation with the manufacturer. Genuine spare parts and accessories

authorized by the manufacturer will ensure operational safety. The manufacturer cannot be held responsible for damage resulting from the use

of non-genuine parts or accessories.

4.8

Inadmissible Modes of Operation

Operational safety and reliability of the valve supplied is only warranted for its designated use as defined in section 2 ”General”

of the operating instructions.The limits stated in the technical documentation must not be exceeded under any circumstances.

5

Transport and Interim Storage

5.1

Transport

The valves in the as-supplied condition are ready for operation.

ATTENTION For transport and storage, the valves must always be maintained in the semi--closed position and be packed in cardboard,

crate or case with suitable protection (dessicant, thermowelded barrier).

ATTENTION To prevent damage, do not hang the valve by its handle or actuator.After delivery or prior to installation, the valve should be

checked for damage during transit.

5.2

Interim Storage

The valves must be stored in such a way that correct operation is assured even after prolonged storage.

This comprises:-- Storing at 5

°

from the closed position

-- Suitable measures against contamination, frost and corrosion (e.g. by using thermowelded plastic bags with dessicant,

protection caps and plugs onto threaded holes)

.

Summary of Contents for ISORIA 10

Page 1: ...laration of conformity 2 2 Declaration of incorporation for partly completed machinery 5 3 General 6 4 Safety 6 5 Transport and interim storage 7 6 Description of valves 8 7 Installation 10 8 Commissi...

Page 2: ...4000 16 20 25 As per harmonized European standards EN 10213 EN 12516 1 EN 12516 2 EN 12516 4 and other standards directives EN 1561 EN 1563 ASME B 16 34 ASME B16 42 Conformity Assessment Procedure Mod...

Page 3: ...eine FRANCE Number of notified body 0062 Production site DALIAN Name and address of the notified body for orders made from 01 01 2016 Bureau Veritas S A Newtime 52 Boulevard du Parc Ile de la Jatte 92...

Page 4: ...RIA 20 PS 20 bar DN 32 600 ISORIA 25 PS 25 bar DN 32 1000 MAMMOUTH 6 10 PS 6 10 16 20 25 bar DN 1050 4000 16 20 25 Article 33 REACH None of substances included in the candidate list and in Annex XIV o...

Page 5: ...f the annex I of the Machine Directive 2006 42 EC are applied and fullfilled 1 1 3 1 1 5 1 2 1 1 3 2 1 3 4 1 3 7 1 3 8 1 3 8 1 1 4 1 1 4 2 1 1 5 1 1 5 2 1 5 3 1 5 4 1 5 7 1 5 8 1 6 1 1 7 2 2 1 1 a b e...

Page 6: ...uctions to be complied with during operation and maintenance lt is therefore vital for the fitter and the operator user to read this manual before installing commissioning the valve Also this manual m...

Page 7: ...ll Sizes PS 10 bar max All Sizes PS 10 bar max ISORIA 20 All sizes not authorized Sizes 125 PS 15 bar max Greater sizes on request Size 125 PS 15 bar max Greater sizes on request All sizes PS 15 bar m...

Page 8: ...lling pattern if known 8 Month and year of production 9 Equipment serial number 10 CE marking with notified body identification number ISORIA 25 PS DN PS 32 40 50 65 80 100 125 150 200 250 300 300 3 1...

Page 9: ...rew 901 Hexagon head screw 904 Adjusting screw 905 Tie rod 916 Plug 920 Nut 932 Self locking ring 940 Key 970 Identity plate Repetitive part 6 4 Functioning principle Description The valve consists ma...

Page 10: ...k is still in progress non mounted valves must be protected against dust sand and building material etc cover with suitable means Do not use valve handles and gear handwheels as footholds Valves and p...

Page 11: ...464 457 558 550 22 568 561 522 516 509 625 600 24 617 610 566 560 554 664 ISORIA 25 DN NPS 2a 3 4 5 6 32 1 33 64 40 1 41 33 73 50 2 51 38 89 65 2 66 55 104 80 3 81 74 53 124 100 4 101 92 77 48 147 12...

Page 12: ...In case of fitting between polyethylene flanges Authorized fitting between flanges with flat faces Not authorized fitting between flanges with grooved faces 7 3 Handling Handling means may be necessa...

Page 13: ...by the pointer of the actuator or by handle lever The valves are closed by turning in the clockwise direction top view and opened in the counterclockwise direction 8 1 3 Functional Check The following...

Page 14: ...disc edge liner and paint from any damage Change O rings 412 using silicon grease Put grease onto the liner at shaft passages 9 4 2 Valve re assembly Put in place the liner 413 into the body 100 so th...

Page 15: ...the reasons Replace Repair the valve Damaged disc corroded disc Adjusting bottom screws Disc check flanging dimensions and replace using the disc kit Adjust bottom screws Broken shaft twisted shaft An...

Page 16: ...ksb com ISORIA 10 16 20 25 and MAMMOUTH 6 10 16 20 25 Legal information Copyright Original operating manual all right reserved Contents provided herein must neither be processed without KSB express wr...

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