background image

3

Etabloc

Section Page 

Auxiliary connections 

5.5.1 

Checking the direction of rotation 

5.7.3 

Checks to be carried out prior to installation 

5.2 

Commissioning 6.1 

Commissioning, start-up / shutdown 

Connecting the piping 

5.5 

Connection to power supply 

5.7 

Contact guard 

6.1.4 

Density of medium handled 

6.2.4 

Description of the product and accessories 

Design details 

4.3 

Designation 4.2 

Dismantling 7.4 

10 

Drainage / disposal 

7.3 

10 

Exploded view and list of components 
Etabloc G 

9.3 

16 

Exploded view and list of components 
Etabloc G

9.2 

15 

Exploded view and list of components 
Etabloc N 

9.4 

17 

Final check 

5.6/

7/ 

6.1.3  

Fundamental instructions and 
recommendations 7.4.1 

10 

General 1 

General instructions 

7.1 

Installation at site 

Installing the pump set 

5.4 

Installation method 

5.3 

Interim storage / Preservation 

3.2 

Lubrication and lubricant change 

7.2.2 

Marking of instructions in the manual 

2.1 

Measures to be taken for prolonged shutdown 6.3.2 

Mechanical seal 

7.4.4/ 

10/

7.5.2 11 

Minimum flow 

6.2.3 

Motor connection 

5.7.1 

Motor for Etabloc N

7.5.3

11 

Noise characteristics 

4.4 

Non-compliance with safety instructions 

2.3 

Operating limits 

6.2 

Ordering spare parts 

7.6.1 

12 

Personnel qualification and training 

2.2 

Place of installation 

5.4.1 

Preparations for dismantling 

7.4.2 

10 

Priming the pump and checks to be carried out 6.1.2 

Pump 4.3.1/ 

6/ 

7.4.3/ 10/ 

7.5.1 11 

Reassembly 7.5 

11 

Recommended spare parts 

7.6.2 

13 

Related documents 

14 

Returning to service after storage 

6.4 

Safety 2 

Safety awareness 

2.4 

Section Page 

Safety instructions for maintenance, inspection 
and installation work 

2.6 

Safety instructions for the operator / user 

2.5 

Safety regulations 

5.1 

Servicing / inspection 

7.2 

Servicing / maintenance 

Setting the time relay 

5.7.2 

Shaft seal 

6.1.1 

Shutdown 6.1.6 

Shutdown / storage / preservation 

6.3 

Spare parts 

7.6 

12 

Start-up 6.1.5 

Storage of new pumps 

6.3.1 

Supervision of operation 

7.2.1 

Switching frequency 

6.2.2 

Technical specification 

4.1 

Temperature of the medium handled 

6.2.1 

Tightening torques 

7.5.4 

11 

Transport 3.1 

Transport and interim storage 

Trouble-shooting 8 

13 

Typical installation positions 

9.1 

14 

Unauthorized modes of operation 

2.8 

Unauthorized modification and manufacture of 
spare parts 

2.7 

Vacuum balance line 

5.5.2 

7

Index

Summary of Contents for Etabloc

Page 1: ...Operating Instructions Close coupled Pumps Etabloc...

Page 2: ......

Page 3: ...tart up shutdown 8 6 1 Commissioning 8 6 1 1 Shaft seal 8 6 1 2 Priming the pump and checks to be carried out 8 6 1 3 Final check 8 6 1 4 Contact guard 8 6 1 5 Start up 8 6 1 6 Shutdown 8 6 2 Operatin...

Page 4: ...tabloc N 7 5 3 11 Noise characteristics 4 4 6 Non compliance with safety instructions 2 3 4 Operating limits 6 2 9 Ordering spare parts 7 6 1 12 Personnel qualification and training 2 2 4 Place of ins...

Page 5: ...in a perfectly legi ble condition at all times 2 2 Personnel qualification and training All personnel involved in the operation maintenance inspec tion and installation of the unit must be fully qual...

Page 6: ...rt foot Fig 3 1 2 Transport of the unit with motor pump foot During transport the shaft 210 of the pump without motor must be locked in place 1 Press cover plates 68 3 slightly together and remove fro...

Page 7: ...ved and complied with The test certificate supplied must be kept close to the loca tion of operation for easy access e g foreman s office 5 2 Checks to be carried out prior to installation All structu...

Page 8: ...der to avoid excessive pressure loss across the strainer due to clogging Conical strainers with laid in wire mesh having a mesh width of 0 5 mm and a wire diameter of 0 25 mm of corrosion resistant ma...

Page 9: ...been properly connected 6 1 1 Shaft seal Shaft seal see sections 7 4 4 and 7 5 2 6 1 2 Priming the pump and checks to be carried out Before start up the pump and the suction line must be vented and pr...

Page 10: ...t is advisable to close the pump nozzles e g with plastic caps or similar 6 4 Returning to service after storage Before returning the pump to service carry out all checks and maintenance work specifie...

Page 11: ...and reassembly must always be carried out in accordance with the relevant exploded view 7 4 1 Fundamental instructions and recommendations Repair and maintenance work to the pump must only be car rie...

Page 12: ...t sequence 7 5 2 Mechanical seal Reassembly is effected in reverse order to dismantling The following rules must be observed when fitting a mechan ical seal Extreme care and cleanliness The protective...

Page 13: ...umber of pumps including stand by pumps 2 3 4 5 6 and 7 8 and 9 10 and more Part No Description Quantity of spare parts 210 Shaft 1 1 1 1 2 2 2 20 230 Impeller including casing wear ring 502 2 2 1 1 1...

Page 14: ...shaft sleeve Fit new shaft seal D Vibrations during pump operation Improve suction conditions Increase pressure at the pump suction nozzle D D D Pump is warped Check pipeline connections and secure fi...

Page 15: ...tor on top please contact KSB Position of condensate holes o open x closed Horizontal installation attachment above Motor has to be turned through 180 Etabloc N up to motor size 180 22 kW For vertical...

Page 16: ...abyrinth seal 433 Mechanical seal 502 1 2 Casing wear ring Part No Description 523 Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 1 2 4 2 Stud 903 1 Screwed plug 920 1 3 Hex nut 920 4 2 He...

Page 17: ...Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 3 42 Stud 903 1 Screwed plug 920 1 4 Hex nut 930 Spring washer 940 Key Auxiliary connections 1M Pressure gauge 6B Casing drain 6D Priming an...

Page 18: ...163 Discharge cover 210 Shaft 230 Impeller 341 Drive lantern 400 1 Gasket 411 5 Joint ring 433 Mechanical seal Part No Description 801 Flanged motor 902 1 3 4 5 Stud 903 1 2 Screwed plug 920 1 4 5 He...

Page 19: ......

Page 20: ...Etabloc Gartone Press Tel 011 440 6126 29 6 2004 Subject to technical modification without prior notice...

Reviews: