KSB Etabloc, Operating Instructions Manual

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Page
1 General 4
2 Safety 4
2.1 Marking of instructions in the manual 4
2.2 Personnel qualification and training 4
2.3 Non-compliance with safety instructions 4
2.4 Safety awareness 4
2.5 Safety instructions for the operator / user 4
2.6 Safety instructions for maintenance, inspection
and installation work
4
2.7 Unauthorized modification and manufacture of
spare parts
5
2.8 Unauthorized modes of operation 5
3 Transport and interim storage 5
3.1 Transport 5
3.2 Interim storage / Preservation 5
4 Description of the product and accessories 5
4.1 Technical specification 5
4.2 Designation 5
4.3 Design details 6
4.3.1 Pump 6
4.4 Noise characteristics 6
5 Installation at site 6
5.1 Safety regulations 6
5.2 Checks to be carried out prior to installation 6
5.3 Installation method 6
5.4 Installing the pump set 6
5.4.1 Place of installation 6
5.5 Connecting the piping 7
5.5.1 Auxiliary connections 7
5.5.2 Vacuum balance line 7
5.6 Final check 7
5.7 Connection to power supply 7
5.7.1 Motor connection 8
5.7.2 Setting the time relay 8
5.7.3 Checking the direction of rotation 8
6 Commissioning, start-up / shutdown 8
6.1 Commissioning 8
6.1.1 Shaft seal 8
6.1.2 Priming the pump and checks to be carried out 8
6.1.3 Final check 8
6.1.4 Contact guard 8
6.1.5 Start-up 8
6.1.6 Shutdown 8
6.2 Operating limits 9
6.2.1 Temperature of the medium handled 9
6.2.2 Switching frequency 9
6.2.3 Minimum flow 9
6.2.4 Density of medium handled 9
6.3 Shutdown / storage / preservation 9
6.3.1 Storage of new pumps 9
6.3.2 Measures to be taken for prolonged shutdown 9
6.4 Returning to service after storage 9
Page
7
Servicing / maintenance 9
7.1 General instructions 9
7.2 Servicing / inspection 9
7.2.1 Supervision of operation 9
7.2.2 Lubrication and lubricant change 9
7.3 Drainage / disposal 10
7.4 Dismantling 10
7.4.1 Fundamental instructions and recommendations 10
7.4.2 Preparations for dismantling
10
7.4.3 Pump 10
7.4.4 Mechanical seal 10
7.5 Reassembly 11
7.5.1 Pump 11
7.5.2 Mechanical seal 11
7.5.3 Motor for Etabloc N 11
7.5.4 Tightening torques 11
7.6 Spare parts 12
7.6.1 Ordering spare parts 12
7.6.2 Recommended spare parts stock 12
8 Trouble-shooting 13
9 Related documents 14
9.1 Typical Installation Positions 14
9.2 Exploded view and list of components
Etabloc G
15
9.3 Exploded view and list of component Etabloc G 16
9.4 Exploded view and list of components
Etabloc N
17
Etabloc
Contents
2