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Multistage Horizontal Centrifugal Pump

Emporia MB

Installation/Operating Manual

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Summary of Contents for Emporia MB

Page 1: ...Multistage Horizontal Centrifugal Pump Emporia MB Installation Operating Manual...

Page 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Page 3: ...isposal 12 4 Description of the Pump Set 13 4 1 General description 13 4 2 Designation 13 4 3 Name plate 13 4 4 Design details 14 4 5 Configuration and function 14 4 6 Noise characteristics 15 4 7 Sco...

Page 4: ...set 27 7 4 1 General information Safety regulations 27 7 5 Reassembling the pump set 28 7 5 1 General information Safety regulations 28 7 6 Tightening torques 29 7 7 Spare parts stock 29 7 7 1 Orderin...

Page 5: ...h hazards arising from components in contact with the fluid handled Close coupled design Motor directly fitted to the pump via a flange or a drive lantern Discharge line The pipeline which is connecte...

Page 6: ...of trained and qualified specialist technical personnel Section 2 4 Page 8 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of th...

Page 7: ...and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2...

Page 8: ...ermitted The maximum flow rates specified in the product literature or data sheet would be exceeded Risk of cavitation damage Never exceed the permissible operating limits specified in the data sheet...

Page 9: ...llation Modifications or alterations of the pump are only permitted with the manufacturer s prior consent Use only original spare parts or parts authorised by the manufacturer The use of other parts c...

Page 10: ...rrangement Danger to life from falling parts Always transport the pump set in the specified position Never attach the suspension arrangement to the free shaft end or the motor eyebolt Give due attenti...

Page 11: ...posal of substances posing a health hazard 3 Drain the pump as per operating instructions 4 Store the pump set in a dry dark frost proof room not exposed to sunlight where the atmospheric humidity is...

Page 12: ...residues of the fluid handled Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the pump set Collect gr...

Page 13: ...x 15m3 h ElectroPump 1 Class F Overload protection Yes No 2016 Made in EU Continuous Duty 02503163 IP 44 2800 min 1 50 Hz 2 3 A 2016w12 Emporia MB 101M LWA 70 dB 1 2 5 4 9 8 7 17 18 19 6 3 16 15 14 13...

Page 14: ...ump in close coupled design with axial fluid inlet and vertical fluid outlet The hydraulic system runs in common bearings and is connected to the motor via a shaft Function The fluid enters the pump v...

Page 15: ...model the following items are included in the scope of supply Pump Drive 4 8 Dimensions and weights Dimensions For dimensions refer to the outline drawings of the pump Weights Table 5 Weights Size Wei...

Page 16: ...drawing general arrangement drawing 5 2 Installing the pump set WARNING Excessive temperatures due to improper installation Burns from touching hot surfaces Damage to the pump set Install the pump set...

Page 17: ...ly of new installations 2 Before installing the pump in the piping remove the connection covers on the suction nozzle and discharge nozzle of the pump 3 Check that the inside of the pump is free from...

Page 18: ...ll parts have fallen into the motor space If they have remove them 1 Check the available mains voltage against the data on the motor name plate 2 Select an appropriate start up method Pump sets with a...

Page 19: ...the pump CAUTION Drive and pump running in the wrong direction of rotation Damage to the pump Refer to the arrow indicating the direction of rotation on the pump Check the direction of rotation If req...

Page 20: ...eration 1 Vent the pump and suction line and prime both with the fluid to be handled 2 Fully open the shut off element if any in the suction line NOTE For design inherent reasons some unfilled volume...

Page 21: ...anical seal The mechanical seal only leaks slightly or invisibly as vapour during operation Mechanical seals are maintenance free 6 1 5 Shutdown CAUTION Heat build up inside the pump Damage to the sha...

Page 22: ...rmissible ambient temperature Value Maximum 40 C Minimum 1 C 6 2 2 Frequency of starts CAUTION Excessive surface temperature of the motor Damage to the motor Observe the frequency of starts specified...

Page 23: ...pump at temperatures higher than 90 C 6 2 4 2 Density of the fluid handled The pump input power changes in proportion to the density of the fluid handled CAUTION Impermissibly high density of the flu...

Page 24: ...s or similar 3 Oil or grease all exposed machined parts and surfaces of the pump with silicone free oil and grease food approved if required to protect them against corrosion Observe the additional in...

Page 25: ...HD 637 S1 WARNING Unqualified personnel performing work on the pump set Risk of injury Always have repair and maintenance work performed by specially trained qualified personnel DANGER Insufficient pr...

Page 26: ...Never close the shut off element in the suction line and or supply line during pump operation CAUTION Impermissibly high temperature of fluid handled Damage to the pump Prolonged operation against a c...

Page 27: ...le to drain the fluid handled 2 Always flush the system if it has been used for handling noxious explosive hot or other hazardous fluids Always flush and clean the pump before transporting it to the w...

Page 28: ...be hard to pull off the shaft If this is the case use a brand name penetrating agent and or if possible an appropriate puller 7 5 Reassembling the pump set 7 5 1 General information Safety regulations...

Page 29: ...value Nm Pump casing 10 Tie bolt 15 Impeller nut 10 7 7 Spare parts stock 7 7 1 Ordering spare parts Always quote the following data when ordering replacement or spare parts Type series Size Order nu...

Page 30: ...layout Fit a vent valve Air intake at the shaft seal Supply external barrier fluid and or increase its pressure Fit new shaft seal Wrong direction of rotation Check the electrical connection of the m...

Page 31: ...Thermal motor protection device has tripped Verify that mains voltage matches the voltage indicated on the name plate Ensure that the motor ventilation openings are clear Excessive pressure loss in t...

Page 32: ...11 List of components Part No Description 101 Pump casing 130 Casing part 182 Foot 210 Shaft 232 Clockwise impeller 233 Counter clockwise impeller 321 Radial ball bearing 400 Gasket 412 O ring 433 Mec...

Page 33: ...oria MB Part No Description 826 Cable gland 832 Fan hood 833 Terminal box 836 Terminal strip 837 Capacitor 900 Screw 901 Hexagon head bolt 903 Screw plug 905 Tie bolt 913 Vent plug 921 Shaft nut 932 C...

Page 34: ...time to time Pump set Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60034 1 EN 60034 5 A1 P...

Page 35: ...Pump set Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60034 1 EN 60034 5 A1 EN 60335 1 A1 E...

Page 36: ...bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece...

Page 37: ...e 14 Installation 16 Installation at site 16 Intended use 8 M Mechanical seal 21 Misuse 8 N Name plate 13 O Operating limits 22 Operating pressure 23 Order number 6 Other applicable documents 6 P Part...

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Page 40: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 5132 84 02 EN...

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