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KSB BOA-CVP H, Installation & Operating Manual

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Installation/Operating Manual BOA-H Mat P

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 15/03/2019

Summary of Contents for BOA-CVP H

Page 1: ...Automated Globe Valves BOA H Mat P Installation Operating Manual...

Page 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Page 3: ...y Storage Disposal 10 3 1 Checking the condition upon delivery 10 3 2 Transport 10 3 3 Storage preservation 10 3 4 Return to supplier 11 3 5 Disposal 12 4 Valve Description 13 4 1 General description...

Page 4: ...bly drawing with list of components 32 9 2 Maximum permissible closing pressures 33 9 3 Dimensions and weights of BOA H Mat P globe valve 33 9 4 Dimensions and weights of actuator 34 10 EU Declaration...

Page 5: ...the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Pressure Equipment Di...

Page 6: ...trained and qualified specialist technical personnel 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Type series booklet Description of the technical d...

Page 7: ...with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance instructions tha...

Page 8: ...literature regarding pressure temperature etc Observe all safety information and instructions in this manual 2 4 Personnel qualification and training All personnel involved must be fully qualified to...

Page 9: ...ply companies 2 8 Safety information for maintenance inspection and installation Modifications or alterations of the valve require the manufacturer s prior consent Use only original spare parts or par...

Page 10: ...angement Danger to life from falling parts Only transport the valve actuator unit in the specified position Never attach lifting accessories to the actuator Observe the information on weights centre o...

Page 11: ...d dirt and protect them from mechanical damage If properly stored indoors the equipment is protected for a maximum of 12 months New valves are supplied by our factory duly prepared for storage For sto...

Page 12: ...any residues of the fluid handled Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the valve Collect g...

Page 13: ...r s marking e g plant system No etc Factory marking Inspector s stamp mark on the flange following the successful final inspection and testing of the valve In accordance with the current European Pres...

Page 14: ...Stellort TAG Nr Stellhub stroke mm DN PN Kennlinie characteristic PTFE Tmax 250 C 1 2 3 4 5 6 7 8 9 10 11 12 Fig 4 Valve name plate example 1 Order number 2 Order item number 3 Product name 4 Nominal...

Page 15: ...g 100 Body 161 Body bonnet 200 Stem 350 Valve disc 411 Bonnet gasket 461 Stem seal Design The automated globe valve with pneumatic actuator consists of the pressure retaining parts i e body 100 and bo...

Page 16: ...ise characteristic When operated within the operating conditions documented in the order confirmation and or characteristic curves booklets the valve will not exceed a sound pressure level of 80 dB in...

Page 17: ...ck the valve for in transit damage prior to installation Check any add on parts for in transit damage Do not install damaged valves CAUTION Welding in close proximity to soft seated valves Damage to t...

Page 18: ...row 5 3 Preparing the valve CAUTION Outdoor installation Damage due to corrosion Provide weather proof protection to protect the valve against moisture 1 Thoroughly clean flush and blow through all ve...

Page 19: ...valve size Always use all flange bolt holes provided when connecting the valve to the pipe NOTE Exception DN 65 PN 16 When using steel flanges to DIN EN 1092 1 in conjunction with cast iron valves wit...

Page 20: ...20 of 40 BOA H Mat P CAUTION Condensation forming in air conditioning systems cooling systems and refrigerating systems Ice forming Actuating element blockage Damage due to corrosion Insulate the valv...

Page 21: ...the piping The material s chemical resistance and stability under load have been checked DANGER Surge pressure water hammer potentially occurring at high temperatures Danger to life caused by burns o...

Page 22: ...n bonnet cover bolting 902 920 of valves operated at temperatures exceeding 200 C 6 2 Operating limits 6 2 1 Ambient temperature Observe the following parameters and values during operation Table 5 Pe...

Page 23: ...merisation crystallisation solidification etc from the piping 2 If required flush the piping with the valves fully opened 3 Shut down the pneumatic actuator as specified in the actuator s operating ma...

Page 24: ...thorised qualified specialist personnel who are thoroughly familiar with the manual WARNING Fluids handled consumables and supplies which are hot and or pose a health hazard Risk of injury Observe all...

Page 25: ...ce free If leakage is detected at the stem the V packing set is worn and must be replaced with a new one 7 2 2 2 Checking the graphite gland packing The graphite gland packing 461 comprises two packin...

Page 26: ...and information Section 7 Page 24 In the event of damage you can always contact our service departments 7 3 2 Preparing the valve 1 Interrupt power supply and make sure it cannot be switched on again...

Page 27: ...acking The pneumatic actuator has been removed 1 Undo and remove stuffing box screw 45 6 2 Undo bonnet nuts 920 3 3 Lift bonnet 161 off body 100 4 Pull the stem valve disc assembly out of the bonnet 5...

Page 28: ...olts as specified in this manual 7 4 2 Fitting the stem seal 7 4 2 1 Fitting the PTFE V packing 545 45 6 416 950 920 2 722 161 200 350 Fig 10 Fitting the PTFE V packing The spare parts required are av...

Page 29: ...tem also needs to be replaced otherwise the stem seal will soon start leaking again 2 Insert stem 200 into bonnet 161 from below 3 Place sleeve 520 and gland packing 461 onto stem 200 and insert into...

Page 30: ...specified tightening torque 5 Tighten stuffing box screw 45 6 depending on the valve design 6 Mount the actuator 7 5 Tightening torques Bonnet nuts and actuator pillars Table 7 Tightening torques for...

Page 31: ...et and re tighten the bolts as specified in the manual Undo bonnet cover bolting 902 920 Replace joint ring 411 Tighten bonnet cover bolting 902 920 to the specified tightening torque Leakage at the s...

Page 32: ...erial number 100 Body EN GJS 400 18 LT 5 3103 161 Body bonnet EN GJS 400 18 LT 5 3103 200 Stem X20Cr13 1 4021 QT 350 Valve disc X20Cr13 1 4021 QT 411 Bonnet gasket CrNiSt graphite 416 V packing Carbon...

Page 33: ...7 2 25 0 25 0 65 17 0 75 1 8 6 9 8 24 8 25 0 80 20 5 116 7 5 5 6 2 16 4 17 1 100 25 5 172 3 3 3 3 6 10 4 10 8 125 33 0 270 0 6 4 6 7 150 38 0 393 0 4 3 4 5 9 3 Dimensions and weights of BOA H Mat P gl...

Page 34: ...5 125 230 4 13 8 65 20 M50 19 185 272 5 180 0 145 290 8 22 3 80 22 M50 19 200 284 0 184 0 160 310 8 32 4 100 24 M50 23 235 335 5 218 0 190 350 8 42 4 125 26 M50 28 270 394 5 259 5 220 400 8 67 5 150 2...

Page 35: ...DIN EN 12266 1 DIN EN 13789 DIN EN 1092 2 DIN EN 1092 1 AD 2000 code Other standards codes DIN 3840 Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of...

Page 36: ...ave been carefully drained cleaned and decontaminated inside and outside prior to dispatch placing at your disposal We herewith declare that this product is free from hazardous chemicals and biologica...

Page 37: ...Key to safety symbols markings 7 M Maintenance 25 Marking 13 N Name plate 14 O Operating limits 8 Order number 6 Other applicable documents 6 P Partly completed machinery 6 Piping 19 Preservation 11 P...

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Page 40: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 7136 8 02 EN...

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