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KSB BOA-Compact, Operating Manual

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2 Safety

10 of 36

BOA-CVE C/CS/W/IMS/EKB/IMS EKB

2.9 Unauthorised modes of operation

Never operate the control valve outside the limits stated in the data sheet and in the
operating manual.

The warranty relating to the operating reliability and safety of the control valve
supplied is only valid if the control valve is used in accordance with its intended use .

Summary of Contents for BOA-Compact

Page 1: ...Control Valve BOA CVE C CS W IMS EKB IMS EKB Operating Manual...

Page 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Page 3: ...sposal 11 3 1 Checking the condition upon delivery 11 3 2 Transport 11 3 3 Storage preservation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 Valve Description 14 4 1 General description 14 4 2 Marki...

Page 4: ...ctuator 25 8 Trouble shooting 26 9 Related Documents 27 9 1 General assembly drawing with list of components 27 9 2 Dimensions and weights 29 9 2 1 Dimensions and weights of BOA CVE CS 30 9 2 2 Dimens...

Page 5: ...B IMS EKB Glossary EPDM Ethylene propylene diene rubber Pressure Equipment Directive PED The 2014 68 EU Directive sets out the requirements to be met by pressure equipment intended to be placed on the...

Page 6: ...target group of trained and qualified specialist technical personnel 1 4 Other applicable documents Table 1 Overview of other applicable documents Document Contents Type series booklet Valve descripti...

Page 7: ...e signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAU...

Page 8: ...misuse Never exceed the permissible application and operating limits specified in the product literature regarding pressure temperature etc Observe all safety information and instructions in this manu...

Page 9: ...minate all electrical hazards In this respect refer to the applicable national safety regulations and or regulations issued by the local energy supply companies 2 8 Safety information for maintenance...

Page 10: ...tion Never operate the control valve outside the limits stated in the data sheet and in the operating manual The warranty relating to the operating reliability and safety of the control valve supplied...

Page 11: ...from falling parts Only transport the valve actuator unit in the specified position Never attach lifting accessories to the actuator Observe the information on weights centre of gravity and fastening...

Page 12: ...ge due to frost humidity or dirt Corrosion contamination of the valve Store the valve in a dry dust free and vibration free frost proof room where the atmospheric humidity is as constant as possible P...

Page 13: ...and clean the valve particularly if it has been used for handling noxious explosive hot or other hazardous fluids 3 If the valve has handled fluids whose residues could lead to corrosion damage in th...

Page 14: ...al pressure class PN Manufacturer KSB Type series Model BOA Year of construction 20 Material Flow direction arrow Traceability of the material CE marking Identification number of the notified body 003...

Page 15: ...losure 7 Kvs value 8 Nominal pressure class 9 Nominal size DN 10 Power supply 11 Characteristic curve 12 Runtime 13 Actuating signal 14 Actuator size 4 4 Design details Design Control valve Straight w...

Page 16: ...up unit Heating of the motor space Other supply voltages on request 4 5 Function Design The control valve consists of a single piece bonnetless pressure retaining body 100 the functional unit stem 20...

Page 17: ...k the valve for in transit damage prior to installation Check any add on parts for in transit damage Do not install damaged valves CAUTION Welding in close proximity to soft seated valves Damage to th...

Page 18: ...tor type Install the actuator with sufficient clearance for removal 5 3 Preparing the valve CAUTION Outdoor installation Damage due to corrosion Provide weather proof protection to protect the valve a...

Page 19: ...that for nominal size DN 65 classed PN 16 the mating flanges are fitted offset by 22 5 Flange connection DN 65 PN 10 16 steel steel DIN EN 1092 1 with DIN EN 1092 1 Bolts through 8 holes DN 65 PN 10 1...

Page 20: ...x 60 8x M16 x 60 150 8x M16 x 220 8x M16 x 60 8x M16 x 60 200 8x M16 x 70 8x M16 x 70 8x M16 x 70 Table 6 Bolt sizes and bolt lengths to DIN EN 1092 2 PN 10 DN BOA SuperCompact 5 13014 BOA Compact EK...

Page 21: ...20 4x M12 x 50 25 4x M12 x 50 32 4x M16 x 55 40 4x M16 x 55 50 4x M16 x 55 65 4x M16 x 55 80 8x M16 x 60 100 8x M16 x 65 125 8x M16 x 65 150 8x M20 x 70 200 12x M20 x 756 5 5 Insulation WARNING Cold h...

Page 22: ...ide general safety measures for the system Before commissioning start up of the valve ensure that the following requirements are met The valve has been connected to the piping at both ends The actuato...

Page 23: ...essure7 With water to DIN EN 12266 1 P10 P11 P12 leakage rate A 10 to 120 C8 PN DN bar bar bar 6 15 200 9 6 6 6 169 15 200 24 17 6 16 6 3 Shutdown 6 3 1 Measures to be taken for shutdown During prolon...

Page 24: ...ids handled consumables and supplies which are hot and or pose a health hazard Risk of injury Observe all relevant laws When draining the fluid take appropriate measures to protect persons and the env...

Page 25: ...s with actuator DANGER Unqualified personnel performing work on valves with actuator Danger of death from electric shock Ensure that the connection to the power supply and the process control system i...

Page 26: ...e the relevant information given in this operating manual and or the product literature provided by the accessories manufacturers If problems occur that are not described in the following table consul...

Page 27: ...rol valve with electric actuator Table 12 Parts list Part No Description Material 100 Body EN GJL 250 5 1301 10 103 Actuator housing Aluminium 160 Actuator cover Plastic Aluminium 194 Bracket Aluminiu...

Page 28: ...aterial 410 Profile seal11 Elastomer EPDM11 412 O ring Elastomer NBR 504 Spacer ring Galvanised steel 545 Bearing bush Steel PTFE 548 Actuating bush Galvanised steel 722 Top flange Steel 920 1 Union n...

Page 29: ...9 Related Documents 29 of 36 BOA CVE C CS W IMS EKB IMS EKB 9 2 Dimensions and weights 36 50 180 X b l a3 h2 k h1 A n x d 6 1 2 3 4 5 X A 6 Fig 8 Valve and actuator dimensions...

Page 30: ...262 150 225 8 x 18 21 0 200 220 30 340 575 405 230 280 8 x 19 67 0 10 2012 72 5 13 85 129 87 25 75 4 x 14 0 75 2512 72 5 13 85 129 87 25 85 4 x 14 0 75 32 85 16 103 163 112 32 100 4 x 18 1 5 40 95 16...

Page 31: ...24 V AC Continuous action 230 V AC 3 point 230 V AC N mm mm kg kg kg EA B 12 1200 215 150 1 5 EA C 20 2000 425 120 6 0 7 0 7 0 EA C 40 4500 425 120 6 0 7 0 7 0 EA C 80 8000 455 120 9 0 10 0 10 0 EA C...

Page 32: ...5 99 120 16 14 105 75 4 2 7 25 72 5 156 5 99 125 14 14 115 85 4 3 0 32 85 185 115 130 18 19 140 100 4 4 8 40 95 190 115 140 18 19 150 110 4 5 5 50 107 5 208 5 126 150 20 19 165 125 4 6 9 65 125 258 5...

Page 33: ...14 1 9 20 62 5 141 5 89 150 48 16 105 75 4 x 14 2 4 25 72 5 156 5 99 160 54 5 16 115 85 4 x 14 3 1 32 85 185 115 180 65 18 140 100 4 x 19 5 0 40 95 190 115 200 70 18 150 110 4 x 19 5 8 50 107 5 208 5...

Page 34: ...092 2 Other standards codes DIN 3840 Suitable for Fluids in Group 2 Conformity assessment procedure Module H Name and address of the notified body responsible for approval and surveillance T V S D Ind...

Page 35: ...ion 16 I Intended use 8 K Key to safety symbols markings 7 M Maintenance 24 Marking 14 Materials 27 O Operating limits 8 Order number 6 Other applicable documents 6 P Partly completed machinery 6 Pipi...

Page 36: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 7520 8 08 EN...

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