KSB AMTROBOX EEx ia General Information Manual Download Page 16

AMTROBOX EEx ia

AMTRONIC EEx ia

16

Commissioning

The installation and start--up of the electro--pneumatic actuators must be according to the best safety practices and

mainly:

Piping

:

Starting--up of a new installation requires cleaning the piping by air before connection to the actuator. This will remove any

impurities impossible to eliminate during construction (fillings, flux, paste, PTFE, etc.).

As a safety measure, the box is equipped with a filter in the input port to prevent clogging of the air valve by impurities. This

filter can be replaced (if clogged, the air valve does not work) by extracting it by means of a screw and inserting a new clean

filter.

Electric wiring

:

-- The electric components are “CE” marked in accordance with 94/9/EC and 2004/108/EC european directive.

-- The electric supply voltage and the electric values of the signals must be checked before connecting the components.

-- The components of the intrinsically safe electric loops should be checked to ensure the inputs and outputs as well as

wiring, do meet the regulations in force.

KSB--AMRI shall keep at the disposition of users the loop calculations for the recommended associated equipment.

-- An external earth terminal allows grounding of the metal parts of the control box.

Never exceed the values stipulated in this leaflet!

This box is a pressurized electric device. As such, it may be a source of danger for property or even personnel.

Any excess of these values may cause damage.

Never uncouple or disassemble the AMTRONIC EEx ia box or its accessories when pressurized or energized.

Always make sure that the actuator chambers are free from air pressure by pushing on the buttons for emergency control

of the pilots before disassembling the pneumatic valve, solenoid valvesor the box itself.
Also, always check that the fieldbus wires are disconnected before carrying out any disassembly.
During the mounting and dismantling of the boxes, take care the correct installation of all sealing gaskets. Quality and

integrity depends of this correct installation.

During workshop or on- site checking, the valve associated with the actuator and its AMTRONIC EEx ia box can

be operated from full open to full closed position.

This operation may be of a high significant risk of personnal injury if the safety steps required are not taken to

prevent access between the disc and the seat.

CAUTION !

WARNING

Electric connections

The electric connection is obtained via 2 packing--gland PG 13,5 (plastic or stainless steel).

Gland capacity: cable external dia. 8 to 13 mm, wiring to be connected to spring terminal max. are 2.5 mm

2

.

The good tightness of the box depends on cable selection and the tightening level of the packing--gland.

Pneumatic connection

AMTROBOX EEx ia

The pneumatic connection is done directly on the actuator or on the solenoid valve fittedon the actuator

Direct connection

Connection on solenoid valve

Summary of Contents for AMTROBOX EEx ia

Page 1: ...for use with double acting ACTAIR and spring return DYNACTAIR pneumatic actuators this box ensures the following functions Position detection opening and closing by microswitches or inductive proximit...

Page 2: ...TRONIC EEx ia 2 AMTROBOX EEx ia Angle sensor option Transparent sight glass Pointer Adjustable cams Microswitches or inductive proximity detectors on supporting plate 4 20 mA transmitter option Extern...

Page 3: ...ns for emergency control of the electric pilots Electric pilots Angle sensor option Pneumatic valves Microswitches or inductive proximity detectors on supporting plate 4 20 mA transmitter option Exter...

Page 4: ...nical characteristics of detectors 10 Wiring diagram 10 Barriers and interfaces 10 On off pneumatic distribution AMTRONIC EEx ia Construction 11 Various available configurations 12 Technical data of e...

Page 5: ...ousing Material Aluminium Coating Black cataphoresis Position indication By visual pointer under transparent sight glass Bolting A2 70 stainless steel Air distribution Pressure connection Port marked...

Page 6: ...ons 554 2 900 3 817 1 412 1 191 1 81 2 2 900 4 81 2 1 160 191 1 890 188 1 900 5 410 2 747 412 2 900 9 81 18 1 A A B B 819 554 2 900 2 553 1 191 1 81 29 626 210 970 2 81 84 1 629 412 1 970 1 62 2 81 33...

Page 7: ...nt 747 Check valve sub assembly 81 18 1 Snap 81 2 1 500 SV type ground wire 1 5 mm2 Copper 81 2 2 Ground wire cable terminal Copper 81 29 Ex 05 0012 0002 earth terminal Bartec 81 33 Detection sheet fo...

Page 8: ...ety barrier Situated in a safe area these barriers allow the power supply of the microswitches installed in hazardous area Construction 554 4 900 7 920 1 839 View from F F 900 7 554 4 818 196 F View f...

Page 9: ...e use Working ambient temperature From 10 C to 50 C Max voltage U0 26 5 VDC Max current I0 127 mA Wiring diagram Hazardous area Safe area Barriers and Interfaces The barriers and interfaces recommande...

Page 10: ...5002 Pepperl Fuchs NJ2 V3 N Working ambient temperature From 10 C to 50 C From 10 C to 50 C Max voltage U0 16 VDC 15 5 VDC Max current I0 50 mA 52 mA Max Consumption P0 150 mW 169 mW Hazardous area S...

Page 11: ...Materials 412 3 O Ring Nitrile 412 4 O Ring Nitrile 412 6 Toric rope Nitrile 486 1 Ball Stainless steel 553 Thrust Acetal 59 52 Push button for emergency control Acetal 74 7 Electro pneumatic valve 7...

Page 12: ...bar 3 5 to 7 bar In bistable version the actuator stays in the position defined by the last signal received memory Case 1a O C C Case 1b C O Case 2 O C C O Case 6a O C C O O For DYNACTAIR spring retur...

Page 13: ...gas Operating pressure 3 to 7 bar Working temperature From 10 C up to 50 C Fluid temperature From 10 C up to 30 C Changeover time 8 to 15 ms Mechanical life 1 5 x 107 operations Working ratio 100 Isol...

Page 14: ...mitted areas GEORGIN BZC 24 50 1 A1 LCIE 01 ATEX 6070 X II C Any area AP 3 NAEV DO2H LCIE 00 ATEX 6034 X II C Any area Optional feed back position 0 to 90 by 4 20 mA signal This option is common to AM...

Page 15: ...boratory certificate Gas group Permitted areas GEORGIN BZC 24 50 1 A1 BZC 24 50 22 A1 LCIE 01 ATEX 6070X II C Any GEORGIN Converter BXNT1 LCIE 02 ATEX 6104 X II C Any area AP 3 PROF SI 38 PAS LCIE 03...

Page 16: ...As such it may be a source of danger for property or even personnel Any excess of these values may cause damage Never uncouple or disassemble the AMTRONIC EEx ia box or its accessories when pressurize...

Page 17: ...tuators Type Operating time Type minimum maximum DYNACTAIR 1 5 2 seconds 5 seconds DYNACTAIR 3 2 seconds 7 seconds DYNACTAIR 6 2 seconds 15 seconds DYNACTAIR 12 4 seconds 20 seconds DYNACTAIR 25 6 sec...

Page 18: ...ter the securing plate with the position detectors the angle sensor attachment screw Now turn the angle sensor casing 90 and repeat the previous operations in reverse order ED ED 4 20 mA feed back pos...

Page 19: ...n standards Electrical equipment for potentially explosive atmosphere EN 60079 0 2009 EN 60079 11 2007 Electromagnetic compatibility EN 61000 6 2 EN 61000 6 4 Electrical equipment suitable for Group I...

Page 20: ...is continuously conveyed by an angle sensor associated with a transmitter self supplied by the 4 20 mA current loop Position detection The position detection is ensured by intrinsically safe microswi...

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