Karana Downs WRP Operation & Maintenance Manual
2011
McCourt Dando Pty Ltd
Supernatant Pump –
KSB Amarex N F 80-220/034ULG-120
Operation Manual Attached
Q-Pulse Id: VM41
10/05/2011
Page 7 of 33
Page 1: ...ct Supplier Information Manufacture KSB Model No Amarex N F 80 220 034 ULG 120 Serial No Date of Purchase 1 04 2010 Supplier KSB Australia Pty Ltd ABN 29 006 414 642 53 Jijaw Street Sumner Park QLD 40...
Page 2: ...ller size Free passage Grease lubrication lubricated for lifetime Pressure rating Nom inal pipe size Standard Pressure rating Nom inal pipe size Standard DN 80 PN 16 DN 80 EN 1092 2 KSB J Page 1 i 5 1...
Page 3: ...Amarex N F 80 220 034U LG 120 Double mechanical seal Tandem with elastomer bellows Silicon carbide I Silicon carbide Carbon I Aluminium oxide By temperature sensitive switches Page 2 5 11 11 2009 Sa...
Page 4: ...9 Amarex N F 80 220 034ULG 120 Application range 120 20 25 30 35 40 45 50 55 60 65 70 75 m h 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 lis 120 P2 0 661 kW 120 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 5: ...Karana Downs WRP Operation Maintenance Manual 2011 McCourt Dando Pty Ltd y ill lll iil s u h lpiU hu g fi Q Pulse Id VM41 10 05 2011 Page 5 of 33...
Page 6: ...Nominal speed Starting to rated current Starting current Max voltage Min voltage Am arex N F 80 2201034ULG 120 P1 P2 eta cos phi kW kW 2 62 1 9 72 7 0 64 2 05 1 4 69 4 0 55 1 54 1 0 61 8 0 44 1 06 0...
Page 7: ...Karana Downs WRP Operation Maintenance Manual 2011 McCourt Dando Pty Ltd Supernatant Pump KSB Amarex N F 80 220 034ULG 120 Operation Manual Attached Q Pulse Id VM41 10 05 2011 Page 7 of 33...
Page 8: ...nstructions contain fundamental information and precautionary notes Please read the manual thoroughly prior to installation of unit connection to the power supply and commissioning It is imperative to...
Page 9: ...DIN 4844 W8 for instructions which must be complied with to maintain the explosion proof status of the pump set in acc with Directive 94 9 EC ATEX 100a This word is used to introduce safety instructi...
Page 10: ...ng standstill The shutdown procedure described in the manual for taking the unit out of service must be adhered to without fail section 6 2 Pump sets handling liquids posing health hazards must be de...
Page 11: ...hard GH cast iron with impeller and intermediate casing of Norihard Impeller diameter in mm Type approval pending 4 3 Design details 4 3 1 Drive The electrical data is given on the name plate Motor de...
Page 12: ...wire by hand and tighten the clamping pieces Pull the wire taught by tightening nut 920 36 with the torque given in Table 2 Secure with a second nut The loose cable ends at the clamping pieces 572 ca...
Page 13: ...te measures so as not to impose any extra loads on the pump exceeding the permissible pipeline forces and mo ments Danger to life when toxic or hot fluids are handled A swing check valve shall be fitt...
Page 14: ...needs to be overhauled every time the relay has tripped the pump An insulation resistance test must be performed If the insula tion resistance measured is less than 1 M at 500 V the motor must be ope...
Page 15: ...PE conductor shall be connected to a flange of the discharge pipe which is not in contact with the fluid handled Make sure that electrical contact is established between the newly created potential e...
Page 16: ...f monitoring devices Every 4000 h 7 2 4 Oil change YL and WL models only Every 4000 h but at least once a year 7 2 5 Bearings and lubrication once a year 7 2 6 Visual inspection of lifting chain guide...
Page 17: ...ition the pump as shown in figs 3 and 4 Fill in oil quantity 0 74 l Dimension M oil level Close screwed plug 903 with joint ring 411 again Recommended oil quality Paraffin oil thin bodied HAFA CLAREX...
Page 18: ...See section 7 4 2 1 7 4 3 2 Dismantling of mechanical seal and motor When dismantling the motor section and the power cable make sure that the conductors are clearly marked for future reas sembly 1 Pu...
Page 19: ...ssembly is pulled towards the suction side until it will not go any further This operation shall be performed carefully using an appropriate jig the rotor must be held in this position until dimension...
Page 20: ...line is not fully open Fully open the gate valve Clogged impeller Remove deposits in the pump Wear of internal pump parts Replace worn components by new ones Gate valve in discharge pipe closed or bl...
Page 21: ...iil con cablo guii Natte opstelllng shtlonalre et geleldestang 1 I I I S hrlgo Holhrung lOr DN50 lir i fh i ncl inl l pDur DN50 lncll nod claw for DN50 1 59 181 Schul no Klaw ooar DN50 90 3 37 920 31...
Page 22: ...od 59 24 01 02 Wire 72 1 Duckfoot bend 90 3 Anchor bolt 182 Foot 410 Profile joint 550 Disc 571 Guide wire suspension bracket 572 Clamping piece 732 Claw 885 Chain 894 Bracket 901 Hex head bolt 914 So...
Page 23: ...re natte opstelling buisgeleiding so E _ E f l 1 20 12 x3 2 DIN 2440 DIN 2448 NF A 49 U NF A 49 GOS NF A 49 111 Not in KSB s supo of supply iiHNltht KSB Lieforu h ng Non fournl por KSB Non e dl lornIt...
Page 24: ...a Klemnrbi ndi n iii Pumpa Pump Pom1 f d I ID n 1 11TIIflhr AUUChlll unH bel AUIDIIII betrllb mpe on n k 11Lowut shut off polol tor outoeollc operollon Fundamant Foundall on Fondat ion I f lj l J J 1...
Page 25: ...100 ANSI 150 3 L ANS I 150 4 I J t s t Fund ent n tte opsleI ng buhgeleldlng D I E I 61 I H I J I K I L m 11D ll r r tT ll r t t 11l r r r f til 11111111 1111 ill nllll a r l 11 tut tln UL Punpe Pom...
Page 26: ...Teile Benennung siehe Seite 49 Designation see page 49 Rep res voir page 49 KSB Gesamtzeichnung General assembly drawing Plan d ensemble Disegno di insieme Plano de conjunto Doorsnedetekening 834 ULG...
Page 27: ...esignation see page 49 Rep res voir page 49 liesamtzeichnung lieneral assembly dra ing Plan d ensemble Disegno di insieme Plano de conjunto Ooorsnedetekening 834 412 04 81 96 162 YLG WLG Amarex NON 50...
Page 28: ...30 330 230 914 02 433 02 561 230 914 04 23 7 561 500 914 06 914 04 23 7 162 162 914 03 500 904 914 06 412 02 476 914 04 904 59 17 69 6 69 16 99 9 99 15 99 18 99 20 182 F e Pied Feet Sch kel Manille Sh...
Page 29: ...30 914 02 433 02 230 230 914 04 412 05 162 914 03 59 17 69 6 69 16 99 9 99 15 99 18 99 20 182 F e Pied Feet Sch kel Manille Shakle Temperaturf hler Sonde To Temperature sensor Feuchtef hler Sonde d hu...
Page 30: ...al seal Garniture m canique 476 Gegenringtr ger Seat ring holder Si ge grain fixe 59 31 Tragschelle Supporting clamp Collier support 500 Ring Ring Bague 561 Kerbnagel Kerbstift Grooved pin Goupille ca...
Page 31: ...ctromagnetic compatibility directive 89 336 EEC Annex I and the EC directive on low voltage equipment 73 23 EEC Annex III B Directive relative aux machines 98 37 CE Annexe II A directive relative la c...
Page 32: ...Amarex N 51 Q Pulse Id VM41 10 05 2011 Page 32 of 33...
Page 33: ...2563 81 90 1 11 2003 Technische nderungen bleiben vorbehalten Amarex N Q Pulse Id VM41 10 05 2011 Page 33 of 33...
