Krowne GWR-24 Installation And Operation Instruction Manual Download Page 5

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Krowne Metal Corporation

100 Haul Road

Wayne, NJ 07470

Phone: (800) 631-0442

Fax: (973) 872-1129

www.krowne.com

TABLE OF CONTENTS

Installation

Unpacking

Utility Connections

Chemicals

Operation

Cleaning

Troubleshooting

Service Replacement Parts

Electrical Schematic

Table of Contents

Summary of Contents for GWR-24

Page 1: ...470 Toll Free 800 631 0442 Fax 973 872 1129 sales krowne com www krowne com www facebook com KrowneMetal www twitter com KrowneMetal MODEL ROTATION GWR 24 CLOCKWISE GWR 24L COUNTER CLOCKWISE DOOR CONT...

Page 2: ..._________________________ Tel ______________________ Parts Distributor ________________________________ Tel ______________________ ATTENTION The model no serial no voltage Hz and phase are needed to i...

Page 3: ...ADDRESS _____________________ CITY STATE _______________ ZIP __________ DEALER NAME ________________________ CITY STATE ___________________ INSTALLATION COMPANY _______________________________________...

Page 4: ...justment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular main...

Page 5: ...7470 Phone 800 631 0442 Fax 973 872 1129 www krowne com TABLE OF CONTENTS Installation 7 Unpacking 7 Utility Connections 9 Chemicals 10 Operation 12 Cleaning 15 Troubleshooting 16 Service Replacement...

Page 6: ...6 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

Page 7: ...the door and remove the box marked LEGS The box contains 4 6 152cm screw in legs These legs are threaded tightly into the base of the machine 3 Remove 2 1 2 13 x 2 bolts holding the glasswasher to th...

Page 8: ...to back and side to side by adjusting the leg bullet feet in or out 11 Compare the site utilities with the data plate specifications If they agree then proceed with the installation according to the...

Page 9: ...lves in the water inlet supply lines and as close to the machine as possible Cold Water Connection 75 F 24 C IPS Flow pressure 25 95 PSI 173 655 kPa Install water shut off valves and check valves in t...

Page 10: ...a rinse agent to provide a minimum concentration of 12 5ppm in the final rinse The 12 5 ppm concentration must be checked using test strips to make sure the proper concentration is maintained Rinse a...

Page 11: ...ermined by counting the number of revolutions of the injector rotor Detergent 1 revolution in 1 second of the detergent pump rotor 0 35 concentration Sanitizer 1 revolution in 5 seconds 12 5 ppm of Io...

Page 12: ...100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Flow Diagram Operation The diagram below shows the major components of the glasswasher and the flow of water and chemic...

Page 13: ...nk temperature gauge for 140 F 60 C 160 F 71 C Place glassware on the conveyor The conveyor stops automatically when when the clean glassware operates the conveyor stop switch Install the drain overfl...

Page 14: ...er scrap screens 9 Install the standpipe in the detergent tank Twist slightly to make sure it seats securely in the drain 10 Install the drain tray waste collector if equipped Make sure the drain fitt...

Page 15: ...OOR OR ANY HARD SURFACE DO NOT STRIKE SCREENS ON HARD SURFACES DO NOT LEAVE WATER IN THE GLASSWASHER OVERNIGHT Cleaning Weekly Cleaning After 7 Days or 56 Hours of Operation 1 Complete 1 12 in the Dai...

Page 16: ...nveyor drive motor defective Conveyor stop switch needs adjustment or switch is defective The drive motor is turning the conveyor backward Large debris such as broken glass is on screen Scrap screen b...

Page 17: ...gent tank temperature low Chemical injectors out of adjustment Peristaltic tube s are stretched or worn on the glasswasher chemical pump s Flow control washer in cold water solenoid valve is defective...

Page 18: ...n screen is clogged Detergent tank drain screen is clogged Building drain line is clogged Condensation is forming on the un derside of wash compartment Vacuum breaker at rear of glasswasher leaking Pr...

Page 19: ...justment Water flows into glasswasher when ON OFF switch is in the OFF position Chemical s are not flowing into the glasswasher Reduce flowing water pressure measured at the glasswasher below 95 psi 6...

Page 20: ...20 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

Page 21: ...ase Assembly 22 Conveyor Guides Curtains 24 Wash Hubs Spray Arms 26 Conveyor Stop Switch 28 Drive Motor Assembly 30 Vacuum Breaker Assembly 32 Wash Pump and Piping 34 Inlet Plumbing 36 Sanitizer Plumb...

Page 22: ...22 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Base Assembly 1 3 2 4 5 7 9 10 8 11 8 8 8 16 5 5 10 12 8 8 13 14 6 15 8 18 17 19 20...

Page 23: ...3 GW 2106 GW 1507 GW 2107 GW 2108 GW 2109 GW 2110 GW 2111 GW 2112 GW 2113 GW 2114 GW 2115 GW 2116 Cap Plug 1 Magnetic Door Catch Wash Tank Scrap Screen Wash Tank Scrap Screen Handle Leg NP W SST Hex F...

Page 24: ...24 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Conveyor Guides Curtains 1 2 3 3 4 5 6 7...

Page 25: ...Fax 973 872 1129 www krowne com Conveyor Guides Curtains Item No Qty Part No Description 1 2 3 4 5 6 7 1 4 2 1 1 1 1 GW 2200 GW 2201 GW 2202 GW 2203 GW 2204 GW 2205 GW 2206 Conveyor Hub Conveyor Guid...

Page 26: ...129 www krowne com Wash Hubs Spray Arms upper rinse spray arm notch on right lower wash spray arm notch in center lower rinse spray arm notch on left upper wash spray arm notch in center 1 2 1 2 3 3 3...

Page 27: ...Bottom Manifold Flat Washer 1 4 Bolt 1 4 20 x 1 1 2 Screw Truss Slot 10 32 x 3 8 SST Bottom Manifold Inlet Tube Braided Hose 3 8 Gear Clamp 6 Grommet 3 8 SST Tube Note Wash and rinse spray arms have n...

Page 28: ...28 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Conveyor Stop Switch 1 2 3 4 5 6 9 8 7 11 10...

Page 29: ...11 1 2 1 1 1 1 1 1 1 1 2 1 GW 2400 GW 1507 GW 2401 GW 2402 GW 2403 GW 2404 GW 2405 GW 2406 GW 2407 GW 2408 GW 2409 GW 2410 Divider Plate Screw Truss Slot 10 32 x 3 8 SST Shut Off Arm Assy Conveyor Sh...

Page 30: ...30 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Drive Motor Assembly 1 3 2 4 6 5 5 7 8...

Page 31: ...ne com Drive Motor Assembly Item No Qty Part No Description 1 2 3 4 5 6 7 8 1 1 1 1 4 1 1 1 GW 2500 GW 2501 GW 2502 GW 2503 GW 1507 GW 2504 GW 2505 GW 2506 Drive Gear Water Slinger Extension Spring Sn...

Page 32: ...32 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Vacuum Breaker Assembly 7 8 9 2 1 6 5 4 3 2 1...

Page 33: ...Part No Description 1 2 3 4 5 6 7 8 9 A R 2 1 1 1 1 1 2 2 GW 2600 GW 1316 GW 1521 GW 2601 GW 2602 GW 2603 GW 2604 GW 2605 GW 2606 1 2 I D Braided Hose Clamp Gear Min 5 16 Max 7 8 SST Elbow 90 Degrees...

Page 34: ...34 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Wash Pump and Piping 2 1 6 7 7 7 9 11 12 10 10 8 3 4 5...

Page 35: ...1 AR AR AR GW 2700 GW 2701 GW 2702 GW 2703 GW 2704 GW 2705 GW 2706 GW 2707 GW 2708 GW 1316 GW 2708 GW 2709 Motor Capacitor 6 3uF 370VAC Wash Pump Motor Assy Complete 230V 50 60Hz 1Ph Pump Kit Items 4...

Page 36: ...ne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Inlet Plumbing 16 19 17 20 18 21 22 23 10 8 7 8 7 6 6 1 1 3 3 4 2 5 9 2 2 Water solenoid detail Cold Water Valve To Detergent Tank To Vac...

Page 37: ...809 GW 1112 GW 1113 GW 1514 GW 1515 GW 2810 GW 1518 GW 1519 GW 1520 GW 1511 GW 2811 Solenoid Valve 230VAC 60 Hz 3 8 MPT Tee 3 8 Fem x 1 2 Adapter 3 8 Check Valve Mixing Valve Elbow 90 Degrees 3 8 MPT...

Page 38: ...38 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Sanitizer Plumbing 8 1 2 3 2 2 2 2 4 6 1 5 7 11 1 9 10 10 13 12 15 14...

Page 39: ...01 GW 2902 GW 2903 GW 1608 GW 1604 GW 1521 GW 2904 GW 2905 GW 2906 GW 2907 GW 2908 GW 1013 GW 2909 1 2 I D Braided Hose Clamp Gear Min 5 16 Max 7 8 SST 3 8 I D Braided Hose 1 2 x 1 2 x 3 8 Tee Injecto...

Page 40: ...0 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Detergent Tank Assembly 2 3 5 8 6 7 4 9 10 1 33 34 13 14 11 12 15 16 17 18 19 20 21 22 23 24 23 25 31 30 32 29 28 27 26 To...

Page 41: ...21 GW 3022 GW 3023 GW 3024 GW 1403 GW 1210 GW 3025 GW 3026 GW 3027 GW 3028 GW 3029 Steam Cover Detergent Tank Cover Detergent Tank Screen Set Screw 1 4 20 Float Cam Set Screw 6 40 Cam Bushing Set Scre...

Page 42: ...l Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Control Box Assembly 2 1 1 1 9 11 3 4 From chemical container To glass washer 12 13 16 15 21 19 14 18 10 17 8 8 20 24 6 7 5 22...

Page 43: ...GW 3116 GW 3117 GW 3118 GW 3119 GW 1604 Injector Motor 140RPM 12VDC Rotor Assembly Tube Element Assy 45CC Element Tube 15CC R A Label Detergent Chemical Tube Sanitizer Label Label Rinse Aid Tube 1 2...

Page 44: ...44 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Options and Accessories 1 3 2 4 5 6 5 7 8 9 10 12 11 13 14...

Page 45: ...Qty Part No Description 4 5 6 7 8 1 1 1 1 1 1 GW 3203 GW 1321 GW 3204 GW 3205 GW 3206 GW 3207 Wash Down Nozzle Washer Garden Hose Nozzle 1 2 x 10 Hose Assy Faucet Wash Down Hose Kit Includes Items 4 8...

Page 46: ...46 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Electrical Schematic...

Page 47: ...47 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

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