background image

15

Krowne Metal Corporation

 

|

 100 Haul Road 

|

 Wayne, NJ 07470

Phone: (800) 631-0442 

|

 Fax: (973) 872-1129 

|

 www.krowne.com

Daily Cleaning or After 8 Hours of Operation:

1. 

Make sure that any glasses on the conveyor are clean, then remove them from the conveyor. 

2. 

Push the On/Off/Flush switch on the right-hand side of the glasswasher control box to the Off position.

3. 

Remove the splash curtain from the curtain hooks located at each end of the splash curtain rod. 

4. 

Remove the (2) stainless steel conveyor guards located at each corner of the glasswasher and the plexiglass stop assembly.

5. 

Remove the cylindrical stainless steel conveyor guard located in the center of the glasswasher.

6. 

Remove the conveyor by lifting the rear of the conveyor while pulling it forward to disengage the conveyor drive gear located at the right front 
corner of the wash chamber.   

7. 

Take these parts to a sink, and wash in hot soapy water using a soft brush and cloth, then rinse with fresh water and set aside to air dry. 
 
 

8. 

Clean the wash chamber interior with hot soapy water, then rinse with fresh water.  Wipe the interior with a soft cloth.   Allow the wash chamber 
to air dry overnight.    

9. 

Remove the upper scrap screen, remove large debris in a trash can, take screen to a sink and flush screen with fresh water. 
 

10. 

Remove the lower scrap screen, remove large debris in a trash can, take screen to a sink and flush clean with fresh water.

11. 

Remove the stainless steel wash tank cover; clean with hot soapy water at a the wash sink. Wipe clean and dry.

12. 

Remove the detergent wash tank drain/overflow to drain the tank, then flush the tank with fresh water and wipe with a clean cloth.

13. 

Reassemble the glasswasher in reverse order for continued operation, or leave disassembled overnight to aid drying.

Cleaning Instructions

The cleaning instructions are attached to the inside of the glasswasher front door.

DO NOT CLEAN WITH HARSH DETERGENTS OR ABRASIVE SCOURING PADS.

DO NOT STRIKE THE CONVEYOR ON THE FLOOR OR ANY HARD SURFACE.

DO NOT STRIKE SCREENS ON HARD SURFACES.

DO NOT LEAVE WATER IN THE GLASSWASHER OVERNIGHT.

Cleaning

Weekly Cleaning, After 7 Days or 56 Hours of Operation:

1. 

Complete 1-12 in the Daily Cleaning above.

2. 

Remove chemical supply containers if they are stowed inside the glasswasher, wipe any chemical spills with a damp cloth.  

 

Detergent and sanitizer (Chlorine) are corrosive on metal and must be removed as much as possible. 

3. 

Check the inlet chute on the right-side of the detergent tank and flush with fresh warm water to clean any chemical residue.

4. 

Check chemical supply lines. If a line(s) are restricted, remove the pick-up tube(s) from the container(s), then insert each pick-up tube  
in separate container(s) filled with fresh warm water.

5. 

PUSH and HOLD the PRIME BUTTON labeled for the matching chemical tube until the water moves freely through the supply  

 

tubing. Repeat for each chemical making sure that the warm water is fresh and free of any other chemical.

6. 

Return the the pick-up tube(s) to the chemical container matching the label on the supply tube(s), then PUSH and HOLD the  
PRIME BUTTON for the matching chemical(s) until the chemical moves freely through the supply tube(s).

7. 

Inspect the chemical dispensing pumps visible behind the plexiglass window located on the front of the control box. PUSH and HOLD  
each PRIME BUTTON. One white wheel behind the window for each PRIME BUTTON pushed and held.

8. 

Find the spray tube assemblies, (3 spray tubes each) located in the wash chamber. There are (2) assemblies in the top and (2) 

 

assemblies in the bottom. Pull (1) assembly at a time. Check the black O-ring on the spray tube hub for damage, replace if missing.

9. 

Insert and twist the small brass drill bit (reamer) in the each spray tube hole to clean. Insert and twist the large drill on the wood   
handle.  Push the large reamer down the length of the spray tubes.  Insert and twist the long brush in each spray tube to remove  
loose debris.  Flush the spray tube assembly, then reinstall in the glasswasher.  Repeat for each spray tube assembly.

10. 

Reassemble the glasswasher in reverse order for continued operation, or leave disassembled overnight to aid drying.

Summary of Contents for GWR-24

Page 1: ...470 Toll Free 800 631 0442 Fax 973 872 1129 sales krowne com www krowne com www facebook com KrowneMetal www twitter com KrowneMetal MODEL ROTATION GWR 24 CLOCKWISE GWR 24L COUNTER CLOCKWISE DOOR CONT...

Page 2: ..._________________________ Tel ______________________ Parts Distributor ________________________________ Tel ______________________ ATTENTION The model no serial no voltage Hz and phase are needed to i...

Page 3: ...ADDRESS _____________________ CITY STATE _______________ ZIP __________ DEALER NAME ________________________ CITY STATE ___________________ INSTALLATION COMPANY _______________________________________...

Page 4: ...justment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular main...

Page 5: ...7470 Phone 800 631 0442 Fax 973 872 1129 www krowne com TABLE OF CONTENTS Installation 7 Unpacking 7 Utility Connections 9 Chemicals 10 Operation 12 Cleaning 15 Troubleshooting 16 Service Replacement...

Page 6: ...6 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

Page 7: ...the door and remove the box marked LEGS The box contains 4 6 152cm screw in legs These legs are threaded tightly into the base of the machine 3 Remove 2 1 2 13 x 2 bolts holding the glasswasher to th...

Page 8: ...to back and side to side by adjusting the leg bullet feet in or out 11 Compare the site utilities with the data plate specifications If they agree then proceed with the installation according to the...

Page 9: ...lves in the water inlet supply lines and as close to the machine as possible Cold Water Connection 75 F 24 C IPS Flow pressure 25 95 PSI 173 655 kPa Install water shut off valves and check valves in t...

Page 10: ...a rinse agent to provide a minimum concentration of 12 5ppm in the final rinse The 12 5 ppm concentration must be checked using test strips to make sure the proper concentration is maintained Rinse a...

Page 11: ...ermined by counting the number of revolutions of the injector rotor Detergent 1 revolution in 1 second of the detergent pump rotor 0 35 concentration Sanitizer 1 revolution in 5 seconds 12 5 ppm of Io...

Page 12: ...100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Flow Diagram Operation The diagram below shows the major components of the glasswasher and the flow of water and chemic...

Page 13: ...nk temperature gauge for 140 F 60 C 160 F 71 C Place glassware on the conveyor The conveyor stops automatically when when the clean glassware operates the conveyor stop switch Install the drain overfl...

Page 14: ...er scrap screens 9 Install the standpipe in the detergent tank Twist slightly to make sure it seats securely in the drain 10 Install the drain tray waste collector if equipped Make sure the drain fitt...

Page 15: ...OOR OR ANY HARD SURFACE DO NOT STRIKE SCREENS ON HARD SURFACES DO NOT LEAVE WATER IN THE GLASSWASHER OVERNIGHT Cleaning Weekly Cleaning After 7 Days or 56 Hours of Operation 1 Complete 1 12 in the Dai...

Page 16: ...nveyor drive motor defective Conveyor stop switch needs adjustment or switch is defective The drive motor is turning the conveyor backward Large debris such as broken glass is on screen Scrap screen b...

Page 17: ...gent tank temperature low Chemical injectors out of adjustment Peristaltic tube s are stretched or worn on the glasswasher chemical pump s Flow control washer in cold water solenoid valve is defective...

Page 18: ...n screen is clogged Detergent tank drain screen is clogged Building drain line is clogged Condensation is forming on the un derside of wash compartment Vacuum breaker at rear of glasswasher leaking Pr...

Page 19: ...justment Water flows into glasswasher when ON OFF switch is in the OFF position Chemical s are not flowing into the glasswasher Reduce flowing water pressure measured at the glasswasher below 95 psi 6...

Page 20: ...20 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

Page 21: ...ase Assembly 22 Conveyor Guides Curtains 24 Wash Hubs Spray Arms 26 Conveyor Stop Switch 28 Drive Motor Assembly 30 Vacuum Breaker Assembly 32 Wash Pump and Piping 34 Inlet Plumbing 36 Sanitizer Plumb...

Page 22: ...22 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Base Assembly 1 3 2 4 5 7 9 10 8 11 8 8 8 16 5 5 10 12 8 8 13 14 6 15 8 18 17 19 20...

Page 23: ...3 GW 2106 GW 1507 GW 2107 GW 2108 GW 2109 GW 2110 GW 2111 GW 2112 GW 2113 GW 2114 GW 2115 GW 2116 Cap Plug 1 Magnetic Door Catch Wash Tank Scrap Screen Wash Tank Scrap Screen Handle Leg NP W SST Hex F...

Page 24: ...24 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Conveyor Guides Curtains 1 2 3 3 4 5 6 7...

Page 25: ...Fax 973 872 1129 www krowne com Conveyor Guides Curtains Item No Qty Part No Description 1 2 3 4 5 6 7 1 4 2 1 1 1 1 GW 2200 GW 2201 GW 2202 GW 2203 GW 2204 GW 2205 GW 2206 Conveyor Hub Conveyor Guid...

Page 26: ...129 www krowne com Wash Hubs Spray Arms upper rinse spray arm notch on right lower wash spray arm notch in center lower rinse spray arm notch on left upper wash spray arm notch in center 1 2 1 2 3 3 3...

Page 27: ...Bottom Manifold Flat Washer 1 4 Bolt 1 4 20 x 1 1 2 Screw Truss Slot 10 32 x 3 8 SST Bottom Manifold Inlet Tube Braided Hose 3 8 Gear Clamp 6 Grommet 3 8 SST Tube Note Wash and rinse spray arms have n...

Page 28: ...28 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Conveyor Stop Switch 1 2 3 4 5 6 9 8 7 11 10...

Page 29: ...11 1 2 1 1 1 1 1 1 1 1 2 1 GW 2400 GW 1507 GW 2401 GW 2402 GW 2403 GW 2404 GW 2405 GW 2406 GW 2407 GW 2408 GW 2409 GW 2410 Divider Plate Screw Truss Slot 10 32 x 3 8 SST Shut Off Arm Assy Conveyor Sh...

Page 30: ...30 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Drive Motor Assembly 1 3 2 4 6 5 5 7 8...

Page 31: ...ne com Drive Motor Assembly Item No Qty Part No Description 1 2 3 4 5 6 7 8 1 1 1 1 4 1 1 1 GW 2500 GW 2501 GW 2502 GW 2503 GW 1507 GW 2504 GW 2505 GW 2506 Drive Gear Water Slinger Extension Spring Sn...

Page 32: ...32 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Vacuum Breaker Assembly 7 8 9 2 1 6 5 4 3 2 1...

Page 33: ...Part No Description 1 2 3 4 5 6 7 8 9 A R 2 1 1 1 1 1 2 2 GW 2600 GW 1316 GW 1521 GW 2601 GW 2602 GW 2603 GW 2604 GW 2605 GW 2606 1 2 I D Braided Hose Clamp Gear Min 5 16 Max 7 8 SST Elbow 90 Degrees...

Page 34: ...34 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Wash Pump and Piping 2 1 6 7 7 7 9 11 12 10 10 8 3 4 5...

Page 35: ...1 AR AR AR GW 2700 GW 2701 GW 2702 GW 2703 GW 2704 GW 2705 GW 2706 GW 2707 GW 2708 GW 1316 GW 2708 GW 2709 Motor Capacitor 6 3uF 370VAC Wash Pump Motor Assy Complete 230V 50 60Hz 1Ph Pump Kit Items 4...

Page 36: ...ne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Inlet Plumbing 16 19 17 20 18 21 22 23 10 8 7 8 7 6 6 1 1 3 3 4 2 5 9 2 2 Water solenoid detail Cold Water Valve To Detergent Tank To Vac...

Page 37: ...809 GW 1112 GW 1113 GW 1514 GW 1515 GW 2810 GW 1518 GW 1519 GW 1520 GW 1511 GW 2811 Solenoid Valve 230VAC 60 Hz 3 8 MPT Tee 3 8 Fem x 1 2 Adapter 3 8 Check Valve Mixing Valve Elbow 90 Degrees 3 8 MPT...

Page 38: ...38 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Sanitizer Plumbing 8 1 2 3 2 2 2 2 4 6 1 5 7 11 1 9 10 10 13 12 15 14...

Page 39: ...01 GW 2902 GW 2903 GW 1608 GW 1604 GW 1521 GW 2904 GW 2905 GW 2906 GW 2907 GW 2908 GW 1013 GW 2909 1 2 I D Braided Hose Clamp Gear Min 5 16 Max 7 8 SST 3 8 I D Braided Hose 1 2 x 1 2 x 3 8 Tee Injecto...

Page 40: ...0 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Detergent Tank Assembly 2 3 5 8 6 7 4 9 10 1 33 34 13 14 11 12 15 16 17 18 19 20 21 22 23 24 23 25 31 30 32 29 28 27 26 To...

Page 41: ...21 GW 3022 GW 3023 GW 3024 GW 1403 GW 1210 GW 3025 GW 3026 GW 3027 GW 3028 GW 3029 Steam Cover Detergent Tank Cover Detergent Tank Screen Set Screw 1 4 20 Float Cam Set Screw 6 40 Cam Bushing Set Scre...

Page 42: ...l Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Control Box Assembly 2 1 1 1 9 11 3 4 From chemical container To glass washer 12 13 16 15 21 19 14 18 10 17 8 8 20 24 6 7 5 22...

Page 43: ...GW 3116 GW 3117 GW 3118 GW 3119 GW 1604 Injector Motor 140RPM 12VDC Rotor Assembly Tube Element Assy 45CC Element Tube 15CC R A Label Detergent Chemical Tube Sanitizer Label Label Rinse Aid Tube 1 2...

Page 44: ...44 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Options and Accessories 1 3 2 4 5 6 5 7 8 9 10 12 11 13 14...

Page 45: ...Qty Part No Description 4 5 6 7 8 1 1 1 1 1 1 GW 3203 GW 1321 GW 3204 GW 3205 GW 3206 GW 3207 Wash Down Nozzle Washer Garden Hose Nozzle 1 2 x 10 Hose Assy Faucet Wash Down Hose Kit Includes Items 4 8...

Page 46: ...46 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Electrical Schematic...

Page 47: ...47 Krowne Metal Corporation 100 Haul Road Wayne NJ 07470 Phone 800 631 0442 Fax 973 872 1129 www krowne com Blank Page This Page Intentionally Left Blank...

Reviews: