Krone EasyCut R 360 Original Operating Instructions Download Page 56 | Manualshive

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Maintenance - Gearbox

56

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13

Maintenance - Gearbox

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13.1

Main gearbox

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Note

Perform oil level check and oil change while the machine is in a horizontal position!

Pos: 76.3 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Hauptgetriebe EC 280/320 CV-Q -1 @ 60\mod_1297751121997_78.docx @ 560221 @ @ 1

3

EC-381-0

2

4

1

Fig. 29

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1)

Inspection screw / control hole

2)

Drain plug

3)

Filler plug / oil filling hole

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Oil Quality / Amount of Oil: Refer to Chapter Technical Data “Lubricants”

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Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table”

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•

Remove the guard (4)

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Oil level check:

•

Screw out inspection screw.

•

Oil level up to control hole.

If the oil reaches the control hole:

•

Screw in the inspection screw and tighten it securely.

If the oil does not reach the control hole:

•

Screw out filler plug.

•

Top up oil via oil filling hole until the control hole is reached.

•

Screw in the inspection screw and the filler plug and tighten them securely.

Pos: 76.9 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Schutz (4) montieren @ 58\mod_1296735440474_78.docx @ 553814 @ @ 1

•

Install the guard (4)

Pos: 76.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

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Summary of Contents for EasyCut R 360

Page 1: ...Original operating instructions Disc Mower EasyCut R 360 from serial no 888 544 Order no 150 000 146 02 en 11 05 2015 ...

Page 2: ...our sole responsibility that the Machine Krone disc mower Type types EasyCut R 360 to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006 42 EC Machinery The signing Managing Director is authorised to compile the technical documents Spelle 08 11 2011 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine No ...

Page 3: ...ched devices 11 4 6 PTO operation 12 4 7 Hydraulic system 13 4 8 Maintenance 13 4 9 Unauthorised Conversion Modification and Spare Parts Production 14 4 10 Inadmissible Modes of Operation 14 4 11 Working in the vicinity of power transmission lines 14 5 Machine Description 16 5 1 Machine overview 16 5 2 Identification Plate 18 5 3 Information Required for Questions and Orders 18 5 3 1 Contact 18 5 ...

Page 4: ...to Transport Position 38 10 4 Swivelling parking support into transport position 39 10 4 1 Four supports optional 39 10 5 Detaching the machine 40 10 5 1 Four supports optional 42 11 Settings 43 11 1 Adjusting the cutting height 43 11 2 Adjust Locking 44 11 3 Adjusting the Compensation Springs 45 11 4 Hydraulic spring compensation optional 46 11 5 Setting of the pole protection mechanism 47 12 Mai...

Page 5: ...ion 68 14 2 2 Blade Quick Fit Device 69 14 3 Replacing the linings 70 15 Maintenance lubrication chart 71 15 1 Special Safety Instructions 71 15 2 PTO shaft 71 15 3 Lubrication Chart 72 16 Placing in Storage 73 17 Before the Start of the New Season 74 17 1 Special Safety Instructions 74 17 2 Test run 74 17 3 Friction Clutch 75 18 Special equipment 76 18 1 Special Safety Instructions 76 18 2 Adjust...

Page 6: ..._1204546850246_78 docx 70549 1 Note In the operating instructions which follow the disc mower will also be referred to as the machine Pos 6 4 BA Vorwort Beachten Sie für Maschine 0 mod_1195626904076_78 docx 944 1 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to these instructions It is essential to obser...

Page 7: ...ed in this manual which could result in personal injury if not followed are identified by the general danger sign Pos 12 BA Sicherheit 6 Überarbeitete Warnhinweise Kennzeichnung der Gefahrenhinweise 2012 07 26 15 10 30 28 mod_1250244370070_78 docx 274714 2 1 3 3 Identification of the hazard warnings Danger DANGER Type and source of the hazard Effect Danger to life or serious injuries Measures for ...

Page 8: ...ervice instructions specified by the manufacturer Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Pos 19 Überschriften Überschriften 2 K O Nutzungsdauer der Maschine 318 mod_1423658430909_78 docx 2465744 2 1 4 3 Service l...

Page 9: ...e not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Damage to th...

Page 10: ...Use extreme caution when attaching or detaching implements onto or from the tractor 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and attach transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled dev...

Page 11: ...attaching or detaching implements onto or from the tractor 2 Couple the respective application devices to the appropriate couplings e g three point suspension only and secure them in a way transport use that excludes inadvertent lifting or lowering of the device 3 When using three point linkage the attachment categories of the tractor and the device e g PTO speed hydraulic system must be coordinat...

Page 12: ...t make sure that no person is in the danger zone of the device 10 Never switch on the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away from th...

Page 13: ... if damaged or worn The new hoses must fulfill the technical requirements set by the manufacturer of the implement Pos 22 13 Überschriften Überschriften 2 U Z Wartung 33 mod_1254222340957_78 docx 318599 2 1 4 8 Maintenance Pos 22 14 BA Sicherheit Wartung Wartung Pos 1 ohne Schwungmass Feststellbremse anziehen 2013 12 18 09 48 30 17 mod_1236239576347_78 docx 203270 1 1 Always make certain that the ...

Page 14: ... of the operating instructions The limit values listed in the data charts should not be exceeded under any circumstances Pos 23 BA Sicherheit Arbeiten im Bereich von Hochspannungsleitungen 11 mod_1223357468516_78 docx 145505 2 1 4 11 Working in the vicinity of power transmission lines 1 Always take great care when working under or in the vicinity of power transmission lines 2 Ensure that when in o...

Page 15: ...Pos 25 Layout Module Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 26 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 16: ...5 Machine Description Pos 28 Überschriften Überschriften 2 K O Maschinenübersicht 0 mod_1195565731130_78 docx 555 2 1 5 1 Machine overview Pos 29 BA Maschinenbeschreibung Maschinenübersicht Mähwerke Maschinenübersicht EasyCut R 360 208 mod_1386840120169_78 docx 1717814 1 3 4 2 EC 463 0 15 16 1 5 6 7 8 9 10 11 12 13 14 17 Fig 1 ...

Page 17: ...Main gearbox 7 Friction clutch 8 Intermediate universal shaft 9 Mower drive gearbox 10 Cutter bar 11 Lateral suspension arms 12 Three point linkage 13 Drive universal shaft 14 Pressure gauge for the hydraulic spring relief design 15 Additional parking support 16 Blade box 17 Locking for front guard optional Pos 30 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 18: ...tion machine number and the year of manufacture of the relevant machine To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety The use of spare parts accessories or additional equipment not manufactured tested or approved by KRONE will exclude any liabi...

Page 19: ...arties enter the danger area or reach into it as they are not aware of the danger Immediately replace damaged or illegible labels Following repair work always attach appropriate adhesive safety labels to all the replaced modified or repaired components Never clean areas carrying an adhesive safety label using a high pressure cleaner Familiarise yourself with the statement of the warning pictograms...

Page 20: ...eitsaufkleber an der Maschine 0 mod_1195634967326_78 docx 1020 2 1 5 5 Position of the Adhesive Safety Stickers on the Machine Pos 44 BA Sicherheit Aufkleber EasyCut Sicherheitsaufkleber EasyCut R 360 214 mod_1390319576428_78 docx 1753985 1 GL 3 4 2 2 2 3 4 4 EC 406 1 2 2 1 5 Fig 3 ...

Page 21: ... Order No 942 459 0 5x 3 While parts are moving never reach into areas where there is a risk of being crushed Order No 942 196 1 2x Order No 939 576 0 3x a Caution Some machine parts will stay in operation for an extended period of time before being switched off completely Do not touch any moving parts of the machine Wait until they have come to a complete stop b Move the safety devices into prote...

Page 22: ...d position or vice versa 1x double action control unit Raising the mowing unit from working position to headland position 1x single action control unit With hydraulic spring compensation design 1x double action control unit Pos 51 BA Einleitung Technische Daten EasyCut EasyCut R 360 Technische Daten Mindestanforderung an den Traktor EasyCut R 360 53 kW 72 PS 209 mod_1387445051501_78 docx 1725755 1...

Page 23: ...d_1421247863386_78 docx 2418631 1 Environment Disposing of consumables and storage Effect Environmental damage Keep consumables in suitable containers according to statutory provisions Dispose of used consumables according to statutory provisions Pos 58 BA Wartung Tabellen_Füllmengen Mähwerke Technische Daten Betriebsstoffe Füllmengen EC R 360 74 mod_1308909444635_78 docx 659123 1 Filling Quantity...

Page 24: ...nd against rolling Wait until all machine parts have come to a complete stop and have been cooled down completely Pos 60 6 BA Sicherheit 7 Gefahrenhinweise alt Gefahr Fehlerhafter Zusammenbau 1 mod_1202224212591_78 docx 58171 1 Danger Incorrect assembly Effect Danger to life serious injuries or serious damage to the machine Only authorised service centres may assemble the machine The machine must ...

Page 25: ...wing unit may additionally be moved by 150mm to the left or to the right for the adjustment to the tractor width or to the overcut The three point console is mounted as standard in the centre position 2 Mounting position 1 In case of front mower use with maximum overcut Mounting position 2 In case of standard tractor track with standard tyres with or without front mower use Position 3 In case of a...

Page 26: ...o prevent the machine from swivelling out during transport or work If the lower suspension arms 1 are equipped with catch hooks the following items must be taken into consideration Especially in the headland position high forces develop in the lower suspension arm bolts 3 that act upwards in the left hand hook For this reason the catch hooks must be in a flawless condition Additionally the catch h...

Page 27: ...e of at least 200 mm shift length must be ensured for the special section tubes and guard tubes in every operating position For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer Pos 60 23 BA Sicherheit Gelenkwelle Achtung Schwenkbereich Freiraum überprüfen 9 mod_1220536308930_78 docx 126898 1 Caution Swivel range of the PTO shaft Effect Damage to t...

Page 28: ...locking hole 4 against unwanted opening after the machine has been connected to the tractor Pos 62 4 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Warnung Achslasten Beeinträchtigung der Lenkfähigkeit 9 mod_1220866555985_78 docx 128119 1 Warning Impairment of the steerability of the tractor Effect Damage to the tractor or the machine The attachment of implements at the front and rear must not caus...

Page 29: ... prior to uncoupling the hydraulic hoses and working on the hydraulic system Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 62 12 Überschriften Überschriften 3 F J Hydraulikleitungen anschließen 0 mod_1199777037794_78 docx 34244 3 1 8 2 2 Connecting the hydrau...

Page 30: ... 358 1 2 1 Fig 8 1 Double action control unit 2 Single action control unit Pos 62 18 BA Inbetriebnahme EasyCut Hydraulik Anschluss Hydraulikleitung EC280 320 CV Q 206 mod_1386662499817_78 docx 1712722 1 Set the control units of the tractor to float position Turn off the tractor and secure it against the possibility of rolling back Connect the hydraulic couplings red 2 blue 2 of the machine to a do...

Page 31: ...operly Never use a PTO shaft the protective devices of which have not been attached Replace damaged protective devices immediately Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft Pos 62 24 BA Sicherheit Gelenkwelle Gefahr Falsche Zapfwellendrehzahl 540 U min 9 mod_1220868351329_78 docx 128138 1 Danger Incorrect PTO speed Effect Dang...

Page 32: ... Inbetriebnahme EasyCut Anbau Gelenkwelle Zwischengelenkwelle Zwischengelenkwelle Bild EC R 360 209 mod_1387457491287_78 docx 1726173 1 EC 464 0 2 3 Fig 10 Pos 62 32 BA Inbetriebnahme EasyCut Anbau Gelenkwelle Zwischengelenkwelle Zwischengelenkwelle ohne Freilauf Text EC R 280 R 320 R 360 78 mod_1314262196417_78 docx 695821 1 The intermediate PTO shaft for the mowing unit drive is coupled to the g...

Page 33: ...pport 2 into transport position and lock it in place with the bolt 1 Pos 62 39 BA Bedienung EasyCut Abstellstütze Vier Stützen optional Überschrift 58 mod_1296816723926_78 docx 554520 3 1 8 5 1 Four supports optional Pos 62 40 BA Bedienung EasyCut Abstellstütze Abstellstütze eingeklappt Bild EC R 280 320 CV 206 mod_1386668705828_78 docx 1713345 1 2 1 3 4 2 3 1 EC 360 1 Fig 12 Pos 62 41 BA Bedienun...

Page 34: ...y always close the hydraulic stop cocks in the transport position Pos 64 4 Überschriften Überschriften 2 U Z Von Arbeitsstellung in Transportstellung 2 mod_1202466246542_78 docx 59681 2 1 9 1 Switching from working position to transport position Pos 64 5 BA Sicherheit 6 Überarbeitete Warnhinweise Warnung Hochschwenken des Mähwerks in Transportstellung 291 mod_1410444332756_78 docx 2295038 1 WARNIN...

Page 35: ...hen EC B 1000 B 870 100 mod_1330355620077_78 docx 892830 2 1 10 2 Mowing Swivel parking supports into transport position Move the machine to the working position Block the rear power lift Fold down the safety device Set the lateral guides correctly Before switching on the PTO make sure that the selected RPM and the direction of rotation of the tractor PTO agrees with the direction of rotation of t...

Page 36: ...66 9 BA Bedienung EasyCut Schutze Schutzeinrichtung herunterklappen Bild EC R 280 320 207 mod_1386830558135_78 docx 1717077 1 EC 401 0 2 Fig 14 Pos 66 10 BA Bedienung EasyCut Schutze Hinweis Schutzeinrichtung herunterklappen Text EasyCut Heck 91 mod_1326102221529_78 docx 776946 1 Ensure before use that the side panel 1 of the machine is folded down and that it is secured by the locking 2 Adjust th...

Page 37: ...ween the tractor and the machine Pos 66 14 BA Bedienung EasyCut Höheneinstellung Höheneinstellung beim Mähen über die Unterlenker am Traktor Bild EC R 280 R 320 R360 58 mod_1296662924508_78 docx 553192 1 Fig 15 Pos 66 15 BA Bedienung EasyCut Höheneinstellung Höheneinstellung 0 mm beim Mähen über die Unterlenker am Traktor 41 mod_1271851318445_78 docx 373526 1 During mowing the height of the headst...

Page 38: ...ng 202 mod_1385967558108_78 docx 1694612 3 1 10 3 2 Headland Position Pos 66 23 BA Sicherheit Vorgewendestellung Gefahr Vorgewende Mähwerke EC 280 320 CV Q 10 mod_1221544654385_78 docx 134415 1 Danger Lifting the mowing unit from the working position into headland position Effect Danger to life injuries or damage to the machine Lift the mowing unit into headland position only when you are absolute...

Page 39: ...983226897_78 docx 149837 1 After the machine is attached swivel the parking support into transport position Use the three point hydraulic system to raise the parking support somewhat Swivel the parking support 2 into transport position and lock it in place with the bolt 1 Pos 66 33 BA Bedienung EasyCut Abstellstütze Vier Stützen optional Überschrift 58 mod_1296816723926_78 docx 554520 3 1 10 4 1 F...

Page 40: ... disconnecting it from the hydraulic system of the tractor the tractor system as well as the machine system must be depressurised Move the appropriate control valves into the flow position When detaching the machine do not walk between the tractor and the machine Pos 66 40 BA Sicherheit 7 Gefahrenhinweise alt Einstellarbeiten Einstellungen Gefahr Einstellung an den Entlastungsfedern nur in Transpo...

Page 41: ...ienung EasyCut Abstellstütze Abstellstütze angehoben Bild EC R 280 CV R 320 CV R 280 CR R 320 CR 205 mod_1386245162750_78 docx 1706387 1 1 2 EC 459 0 2 1 Fig 19 Pos 66 45 BA Bedienung EasyCut Abstellstütze Abstellposition Transportstellung 58 mod_1296660164314_78 docx 552939 1 I Parking position II Transport position Pos 66 46 BA Bedienung EasyCut Abstellstütze Abstellstütze in Abstellposition sch...

Page 42: ...ith four supports option the mowing unit can be put down both in working position and in transport position Swivel down parking support front 1 and secure with bolt 4 Swivel down parking support rear 2 and secure with bolt 4 Completely push out the parking support rear 3 and secure with bolt 4 Lower the machine via tractor hydraulics onto the ground Pos 66 53 BA Bedienung EasyCut Gelenkwelle Gelen...

Page 43: ...chriften 2 A E Einstellen der Schnitthöhe 0 mod_1196660879619_78 docx 9191 2 1 11 1 Adjusting the cutting height Pos 68 4 BA Einstellungen Mähwerke Schnitthöhe Schnitthöhe Bild EC 280 320 CV Q 1 59 mod_1297425448144_78 docx 557836 1 EC 367 0 1 Fig 22 Pos 68 5 BA Einstellungen Mähwerke Schnitthöhe Schnitthöhe größer_geringer EC280 320 9 mod_1220960304209_78 docx 130271 1 The cutting height is adjus...

Page 44: ...e every use that the side panel 1 of the machine is folded down and that the locking 2 is secured The side panel 2 must be adjusted in that way that the side panel 1 folds down when swivelling the machine from transport position to working position and that it is secured by the locking 2 the side panel 1 slides independently from the locking when swivelling the machine from working position to tra...

Page 45: ...ssure for the cutter bar is adjusted to local conditions by means of the compensation springs In order to protect the sward the load on the mowing spar must be relieved so that it does not jump when mowing yet does not leave any skid marks on the ground Pos 68 14 BA Einstellungen Mähwerke EasyCut Entlastungsfeder n Entlastungsfeder Bild Ec 280 320 CV Q 1 59 mod_1297425974935_78 docx 557865 1 Fig 2...

Page 46: ...docx 558002 1 Fig 25 Pos 68 21 BA Einstellungen Mähwerke EasyCut Entlastungsfeder n Hydraulische Entlastungsfeder Bodendruck einstellen EC R 280 320 CV R 360 113 mod_1337851113963_78 docx 998907 1 For setting correcting the ground pressure connect the hydraulic hose lines red 3 blue 3 to the connection of the double acting control unit The set ground pressure can be read off on the pressure gauge ...

Page 47: ...30429 1 In order to protect the disc mower against damages during driving over obstacles it is equipped with a so called pole protection mechanism The optimal setting for the trigger moment takes place in the factory Pos 68 27 BA Einstellungen Mähwerke EasyCut Pfahlsicherung Pfahlsicherung EC R 360 Tabelle 74 mod_1308907811663_78 docx 658929 1 Mower type Dimension x EASYCUT R 360 80 mm Pos 68 28 B...

Page 48: ...d also inspect the fasteners and replace them if necessary Pos 71 4 Überschriften Überschriften 3 P T PProbelauf 0 mod_1196833698843_78 docx 15023 3 1 12 1 1 Test run Pos 71 5 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Probelauf Einzahl Mähwerk muss auf Boden aufliegen 11 mod_1223615241207_78 docx 148217 1 Danger Testing the machine after repair maintenance or cleaning work and after tec...

Page 49: ...ery 10 hours but at least 1x daily Once after 50 hours Every 50 hours Every 200 hours Cutter bar Oil level check X X Oil change Not required All gearboxes Oil level check X X Oil change X X Check cutting blades X X Check retaining bolts for cutter blades X X Check material thickness of leaf spring with blade quick fastener design X X Cutting disc blade drum X X Linings on cutter bar X Tighten scre...

Page 50: ...winde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 2...

Page 51: ... Socket Pos 71 13 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewindeschrauben mit Senkkopf und Innensechskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NOTICE The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can...

Page 52: ...ptional 4 mod_1213097920976_78 docx 86356 2 1 12 5 Rotary hub with shear fuse optional Pos 73 2 BA Wartung Mähwerke Schersicherung Bild Mähholm Aufstellung EC B 970 EC R 360 138 mod_1354024845498_78 docx 1226359 1 Fig 27 Pos 73 3 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 53: ...ing groove Pos 73 6 BA Wartung Mähwerke Schersicherung Beschreibung Schersicherung RE LE 99 mod_1330074896634_78 docx 889358 1 For protection against overload on the mowing units the rotary hubs 1 are secured with nuts 2 and shear pins 3 If the machine strikes obstacles for example stones the 2 shear pins in the rotary hub will be sheared off The rotary hub and nut turn upward on the pinion shaft ...

Page 54: ... position of the bearing housing not observed Effect Damage to the machine Right rotating RE RZ cutting discs and drums always have right handed pinion shafts and nuts no groove mark on the pinion shaft and nut Left rotating LE LZ cutting discs and drums always have left handed pinion shafts and nuts with groove mark on the pinion shaft and nut 1 3 2 8 7 3 4 c d a 9 b EC 255 0 10 3a 3a 3a Fig 28 ...

Page 55: ... new shear pins 3 through the hub 1 and shaft 4 Note Note the position of the shear pins Drive the shear pins 3 into the hole from outside until the end of the pin reaches the surface of the hub d he slots of the shear pins 3 must be mounted facing each other horizontally see detail I Install the nut 2 using the special key 10 included with delivery tighten to a tightening torque of 300 Nm Install...

Page 56: ...e Daten 134 mod_1350483480921_78 docx 1188085 1 Oil Quality Amount of Oil Refer to Chapter Technical Data Lubricants Pos 76 6 BA Wartung Ölkontrolle_Wechsel Ölkontrolle Ölwechsel Intervall siehe Kapitel Wartung Wartungstabelle 134 mod_1350483605921_78 docx 1188115 1 Interval for oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 76 7 BA Wartung Ölkontrolle_Wechsel Öl...

Page 57: ...w and filler plug Screw in oil drain plug and tighten it securely Top up new oil via oil filling hole until the control hole is reached Screw in the inspection screw and the filler plug and tighten them securely Pos 76 13 BA Wartung Ölkontrolle_Wechsel Ölwechsel_ALT Schutz 4 montieren 58 mod_1296735440474_78 docx 553814 1 Install the guard 4 Pos 76 14 BA Wartung Ölkontrolle_Wechsel Hinweis Altöl o...

Page 58: ...ntenance Table Pos 78 7 BA Wartung Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube 140 mod_1355141753680_78 docx 1244582 1 Oil level check Screw out inspection screw Oil level up to control hole If the oil reaches the control hole Screw in the inspection screw and tighten it securely If the oil does not reach the control hole Screw out filler plug Top up oil via oil filling hole until the...

Page 59: ...obody should be in the danger zone around the machine Pos 80 6 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Schnell rotierende Messerteller Messertrommeln_1 0 mod_1197017696736_78 docx 16001 1 Danger Rapidly rotating cutting discs blade drums Effect Danger to life or serious injuries Switch off the engine and remove the ignition key The cutting discs blade drums continue to run Do not leav...

Page 60: ...iners Effect Danger to life serious injuries or damage to the machine Check cutter blades at least once per day and check retaining bolts every time you change the blades or after contact with foreign objects Immediately replace missing or damaged cutter blades and cutter blade retainers Pos 83 3 BA Wartung Mähwerke Nach Beendigung Schutz in Schutzstellung bringen 10 mod_1221049079215_78 docx 1316...

Page 61: ...660_78 docx 2409555 1 Danger Insufficient thickness of material on the cutter blades Effect Danger to life or serious injuries The cutter blades must be replaced at the latest when the wear limit is reached see mark 1 on the cutter blade dimension a less than or equal to 13 mm Pos 83 8 BA Wartung Mähwerke Mähklingen beidseitig verwenbar_neu 3 mod_1204728012601_78 docx 72608 1 a EC 253 0 1 Fig 33 N...

Page 62: ... of material on the retaining bolts Effect Danger to life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point EC 240 0 min 14 mm Fig 34 Pos 83 11 Layout Module Seitenum...

Page 63: ...ger to life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point The material thickness of the leaf spring must not be less than 3 mm at the weakest point EC 239 0 min 1...

Page 64: ...n the leaf springs Effect Danger to life or serious injuries Check the leaf springs for damages at least once a day or after contact with foreign objects The abrasion limit of the leaf springs will be achieved if the application seam 1 is worn on one point EC 225 0 1 1 Fig 36 Note Use only original Krone spare parts to replace the leaf springs Pos 83 15 Layout Module Seitenumbruch 0 mod_1196175311...

Page 65: ...Discs Blade Drums Effect Danger to life or serious injuries Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects In case of deformed cuttings discs or drums the dimension of A 48 mm must never be exceeded EC 0 211 A 1 Fig 37 Note The cutting discs or drums must be replaced by Original Krone spare parts only Pos 83 17 Layout Module Seitenumb...

Page 66: ... drums Effect Danger to life or serious injuries The abrasion limit 2 will be achieved if the min material thickness of 3 mm is no longer given EC 226 0 2 2 Fig 38 Note If cutting discs or blade drums show deformations or wear in form of abrasions 2 or similar these components have to be replaced by Original Krone spare parts Pos 83 19 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 67: ...ade drums continue to run Do not leave the driver s cab until the cutting discs blade drums have come to a complete stop Pos 83 22 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Sich lösende Mähklingen 0 mod_1197269483265_78 docx 16540 1 Danger Cutter blades coming loose Effect Danger to life or serious injuries After changing the blades check that they fit perfectly and that they can move f...

Page 68: ...ing disc Place the locknut 4 on the retaining bolt from above and tighten it firmly tightening torque refer to chapter Torques Repeat the process for all blades After fitting the blades fold the safety device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different to those of clockwise rotating ones Make certain the direction of rotation is correct when ...

Page 69: ...de a new blade 2 onto the retaining bolt and allow the blade key to return upwards After fitting the blades fold the protective device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different than those of clockwise rotating ones Make certain the direction of rotation is correct when installing The arrow on the cutter blades must match the direction of ro...

Page 70: ...terial to the cutter bar material and to the lining or carry out a trial welding if necessary EC 0 012 Fig 41 Open the welding seams of the old lining Remove the lining Deburr the contact surface EC 252 0 Fig 42 Adapt the new lining 3 Weld short I seams on the upper surface of the cutter bar in the areas marked 1 each should be approx 30 mm Do not weld the edges 2 On the lower surface of the cutte...

Page 71: ...ractor engine and remove the ignition key Secure the tractor against accidental start up and against rolling Switch off the PTO and disengage it After repair maintenance cleaning work or technical modifications are complete mount all protective coverings and safety devices again properly Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils...

Page 72: ...chmierplan 0 mod_1197361829026_78 docx 18495 2 1 15 3 Lubrication Chart Pos 86 8 BA Wartung Mähwerke EasyCut AM Mähwerke Schmierpläne Schmierplan EC R 360 214 mod_1390322410990_78 docx 1754354 1 EC 408 1 Fig 44 Pos 87 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 73: ...on the bearing rings of the guard tubes Pos 88 2 4 BA Einlagerung Alle Gelenkstellen einölen 70 mod_1305633347429_78 docx 638432 1 Oil all joint points Pos 88 2 5 BA Einlagerung Lackschäden ausbessern blanke Stellen gründlich mit Rostschutzmittel konservieren 70 mod_1305630900253_78 docx 638320 1 Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent Pos 88 2 ...

Page 74: ...ries and accidents Pos 88 7 Überschriften Überschriften 2 P T Probelauf 0 mod_1196782963921_78 docx 14908 2 1 17 2 Test run Pos 88 8 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Probelauf Einzahl Mähwerk muss auf Boden aufliegen 11 mod_1223615241207_78 docx 148217 1 Danger Testing the machine after repair maintenance or cleaning work and after technical intervention Effect Danger to life o...

Page 75: ... 72885 1 EC 257 0 1 2 Fig 45 The friction clutch protects the tractor and the machine against damage It is designed with a permanently adjusted turning torque MR The torque is applied on the housing of the friction clutch 2 Venting the friction clutch Tighten the four nuts 1 Block the machine and move the friction clutch manually to the point where it slips through Loosen the nuts again Pos 88 15 ...

Page 76: ...y Secure the tractor against accidental start up and against rolling Switch off the PTO and disengage it After repair maintenance cleaning work or technical modifications are complete mount all protective coverings and safety devices again properly Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a d...

Page 77: ...Hydraulische Federentlastung Umfang des Beipacks Bild Federentlastung 59 mod_1297666613133_78 docx 558640 1 EC 373 0 2 1 3 Fig 47 Pos 92 4 Beipacks Mäher EasyCut Hydraulische Federentlastung Einzelteile Tabelle Federentlastung 59 mod_1297666683987_78 docx 558666 1 Number Pos Part No Dimensions 1 4 00 900 244 0 M6 x 50 1 5 00 908 704 1 M6 1 6 00 909 906 0 SKM 6 1 7 00 910 411 1 6 4 12 5 x 1 6 1 8 0...

Page 78: ...ise it Pos 92 9 Beipacks Mäher EasyCut Hydraulische Federentlastung GEFAHR Einstellung an den Entlastungsfedern 59 mod_1297665929816_78 docx 558525 1 DANGER Setting on the compensation springs Effect Danger to life or serious injuries Set the compensation springs only when the tension has been released adjusting lever a must be unlocked Compensation springs may be released only in the transport po...

Page 79: ...87 1 Unscrewing compensation springs EC 375 0 b a b a d b d c Fig 49 Unscrew compensation springs b and place on machine Remove components C from the three point block Remove adjusting lever a and put aside Remove safety chain with cotter pin from the three point block and put aside Pos 92 13 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 80: ...rear hole using available pin Secure pin b with washer 9 and cotter pin 8 Screw pressure gauge 2 onto three point block Pos 92 15 Beipacks Mäher EasyCut Hydraulische Federentlastung mit CV Entlastungsfedern anschrauben 60 mod_1297688745983_78 docx 559908 1 Screwing on compensation springs EC 378 0 a a 10 Fig 51 Install compensation springs a Ensure that you install the spacers 10 on the right and ...

Page 81: ...ing block 3 onto the three point block using bolt 4 washer 7 detent edge washer 6 and nut 5 Screw hydraulic hose 90 degrees onto the pressure gauge connection Always counter with a 2nd wrench a on the pressure gauge connection Install upper hose clamp half Feed the longer hydraulic hose of the pre assembled cylinder through the opening c in the three point block and attach to the double locking bl...

Page 82: ...o a metal recycling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system mu...

Page 83: ...for Gearboxes 23 First installation 24 Folding Down Mowing Unit 38 Folding down the Safety Device 36 Four supports 33 39 42 Friction Clutch 75 From Headland Position to Transport Position 38 From Transport Position to Headland Position 38 H Headland Position 38 Hydraulic connections 22 Hydraulic spring compensation mechanism 46 77 Hydraulic system 13 Hydraulics 29 I Identification Plate 18 Identif...

Page 84: ... Prevention Regulations 10 Safety conscious work practices 9 Service life of the machine 8 Setting of the pole protection mechanism 47 Settings 43 Spare Parts 48 Special equipment 76 Start up 28 Switching from working position to transport position 34 Swivelling parking support into transport position 33 39 T Technical data 22 Technical data dimensions 22 Technical data hydraulic connections 22 Te...

Page 85: ......

Page 86: ...Maschinenfabrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...

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