krom schroeder TC 1 Operating Instructions Manual Download Page 8

TC 1, TC 2, TC 3 · Edition 07.22

EN-8

8 CoMMIssIonInG

8.1 Indicators and operating controls

1
2

Power

LeD

Meaning

Power

Power supply

Operating signal

1

Valve 1

2

Valve 2

Reset button

The LEDs can display messages using three colours 

(green, yellow, red) and permanent   or flashing light 

 : 

LeD

Message/operating status

Power

green

Power supply OK

yellow

TC is ready for operation; 

safety interlock* input signal 

interrupted

green

TC is ready for operation; 

active safety interlock* input 

signal

1

green

V1 is tight

1

yellow

V1 is untested

1

yellow

Tightness test is running on 

V1

1

red

V1 is leaking

2

green

V2 is tight

2

yellow

V2 is untested

2

yellow

Tightness test is running on 

V2

2

red

V2 is leaking

All

yellow

Initialization

* Safety interlock = linking of all the relevant safety-related 

control and switching equipment for the use of the 
application. The burner start enable signal is issued 
via the safety interlock output (terminal 6).

 

For further messages, see page 8 (9 Assistance 
in the event of malfunction).
 

8.2 switching on the mains voltage

 

All the LEDs will be lit in yellow for 1 s when the 

mains voltage has been switched on. The TC is in 
the initialization phase.

 

The test starts according to the test instant (Mode) 

which has been set.

8.3 During the test

Mode 1 or Mode 3, test before burner start-up:  

Voltage at terminal 10 (thermostat/start-up signal 

).  

Or  
Mode 2, test after burner run:  

The TC shows the last operating status. In the 

case of untested valves, the 

1

 and 

2

 LEDs 

are yellow. There is mains voltage at terminal 1 and 
renewed test after switching off the voltage to termi-
nal 10 (thermostat/start-up signal  ). 

 

During the test, the 

1

 and 

2

 LEDs will flash 

yellow. 

8.4 After the test

The 

1

 and 

2

 LEDs are green:  

Both valves are tight.  
Mode 1 or Mode 3: the enable signal is issued via 
terminal 6 when voltage is applied to terminal 5.  
Or  
Mode 2: the enable signal is issued via terminal 6 
when voltage is applied to terminals 10 and 5. 

The 

1

 or 

2

 LED is red:  

A valve is leaking.  
Voltage at terminal 12. A fault signal is output. 

8.5 Power failure

If the power fails briefly during the test or during oper-
ation, the tightness test will restart in accordance with 
the test procedure described.
If there is a fault message, the fault is displayed again 
after a power failure.

9 AssIstAnCe In tHe eVent oF MAL-
FUnCtIon

 DAnGeR

Electric shocks can be fatal!

 

– Before working on possible live components, 

ensure the unit is disconnected from the power 
supply.

 WARnInG

To avoid harm to persons and damage to the unit, 

please observe the following:

 

– Fault-clearance must only be undertaken by 

authorized trained personnel.

 

– (Remote) resets may only be conducted by 

authorized trained personnel.

 

Faults may be cleared only using the measures 
described below.

 

Press the reset button to test whether the TC re-
starts.

 

If the tightness control will not start even though 
all faults have been remedied, remove the entire 

TC (in the case of TC 3, including auxiliary valves 

and corresponding valve block) and send it to the 
manufacturer for inspection.

Summary of Contents for TC 1

Page 1: ...r This unit must be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at www docuthek com 1 2 Explanation of symbols 1 2 3 a b c Action Instruction 1 3 Liability We will not be held liable for damage resulting from non observance of the instructions and non com pliant use 1 4 Safety instructions Information that is relevant fo...

Page 2: ...ype code TC 1C TC 2 TC 3 TC Tightness control 1C For attachment to CG 2 For quick opening individual valves 3 For quick or slow opening individual valves R Rp internal thread N NPT internal thread 05 pu max 500 mbar W Mains voltage 230 V AC 50 60 Hz Q Mains voltage 120 V AC 50 60 Hz K Mains voltage 24 V DC W Control voltage 230 V AC 50 60 Hz Q Control voltage 120 V AC 50 60 Hz K Control voltage 24...

Page 3: ... with proof of closure switch VCx S or VCx G Connect the TC to the inlet pressure connection pu and the interspace pressure connection pz of the inlet valve Ensure that connections pu and pz on the TC and the gas solenoid valve are not reversed TC and bypass pilot gas valve cannot be fitted together on the same side of the double block valve In the case of a VCx combination it is recommend ed to a...

Page 4: ...not reversed pz pz pd pu TC 3 R Rp TC 3 N NPT Use a 12 x 1 5 or 8 x 1 pipe for the pipe con nections pu pd pz 1 Mount TC 3 Only use approved sealing material to seal the pipe connections 2 Seal the unused connection pz on the TC using the sealing plug supplied 4 WIRING WARNING Risk of injury Please observe the following to ensure that no damage occurs Electric shocks can be fatal Before working on...

Page 5: ... glands are to remain closed with a plug Otherwise dirt or moisture can penetrate the housing 8 Wire as shown on the connection diagram For PE wire connection 5 PE terminals are available for forwarding They are designed as distributor terminals e g to connect the PE wires of the valves to the system PE connection to the system PE must be carried out wired by the user Connection diagram for TC 1 T...

Page 6: ...of malfunction Continue with page 6 7 Setting the measure ment time 7 SETTING THE MEASUREMENT TIME The measurement time tM can be set with a jumper in increments of 5 s to max 30 s tM is set to 30 s at the factory tM 5s 10s 15s 20s 25s 30s No jumper no function The operating signal LED is permanently red see page 8 9 Assistance in the event of malfunction The longer the measurement time tM the gre...

Page 7: ...ing the measurement time tM is available at www adlatus org Calculation example Qmax 100 m3 h pu 100 mbar VP VV L x VR 7 l QL 100 m3 h x 1000 1000 100 000 l h 1000 100 l h tM s 2 5 x pu mbar x VP l QL l h 2 5 x 100 x 7 100 17 5 s Set the next highest value in this example 20 s 7 5 Setting the measurement time on the device To set the calculated measurement time the jumper in the device must be rec...

Page 8: ...operating status In the case of untested valves the 1 and 2 LEDs are yellow There is mains voltage at terminal 1 and renewed test after switching off the voltage to termi nal 10 thermostat start up signal During the test the 1 and 2 LEDs will flash yellow 8 4 After the test The 1 and 2 LEDs are green Both valves are tight Mode 1 or Mode 3 the enable signal is issued via terminal 6 when voltage is ...

Page 9: ...oo many remote resets More than 5 resets have been conducted within the last 15 minutes either automatically or manually Consecutive fault caused by a previous fault whose actual cause has not been remedied Pay attention to previous fault messages Remedy cause Then press the reset button 1 or 2 LED is permanently red The valve is leaking The TC performs a fault lock out Replace the valve Wiring of...

Page 10: ... 60 Hz 230 V AC 15 10 50 60 Hz 24 V DC 20 Power consumption all LEDs green 5 5 W at 120 V AC and 230 V AC 2 W at 24 V DC TC 3 plus 8 VA for an auxiliary valve Fine wire fuse 5 A slow acting H 250 V pursuant to IEC 60127 2 5 F1 protection of valve outputs terminals 15 and 16 fault signal terminal 12 and supply of the control inputs terminals 2 7 and 8 F2 protection of safety interlock controller en...

Page 11: ...ion is subject to the surveillance proce dure pursuant to Regulation EU 2016 426 Annex III paragraph 3 Elster GmbH 14 3 SIL and PL Safety specific characteristic values see Safety manual Technical Information TC D GB F www docuthek com 14 3 1 Safety specific characteristic values for SIL and PL Mains and control voltage 120 V AC 230 V AC Diagnostic coverage DC 91 4 Mean probability of dangerous fa...

Page 12: ...ponding recycling centre Do not dispose of the unit with the usu al domestic refuse Do not burn the product On request old units may be returned carriage paid to the manufacturer in accordance with the relevant waste legislation requirements 2022 Elster GmbH We reserve the right to make technical modifications in the interests of progress The Honeywell Thermal Solutions family of products includes...

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