krom schroeder TC 1 Operating Instructions Manual Download Page 7

TC 1, TC 2, TC 3 · Edition 07.22

EN-7

Valves

Valve 

volume 

V

V

 [l]

nomi-

nal size 

Dn

Pipe  

volume V

R

 

[l/m]

VG 10

0.01

10

0.1

VG 15

0.05

15

0.2

VG 20

0.10

20

0.3

VG 25

0.11

25

0.5

VG 40/VK 40

0.64

40

1.3

VG 50/VK 50

1.61

50

2

VG 65/VK 65

2.86

65

3.3

VG 80/VK 80

4

80

5

VG 100/

VK 100

8.3

100

7.9

VK 125

13.6

125

12.3

VK 150

20

150

17.7

VK 200

42

200

31.4

VK 250

66

250

49

VAS 125

0.08

VAS 240

0.27

VAS 350

0.53

VAS 665

1.39

VAS 780

1.98

VAS 8100

3.32

VAS 9125

5.39

VCS 125

0.05

VCS 240

0.18

VCS 350

0.35

VCS 665

1.15

VCS 780

1.41

VCS 8100

2.85

VCS 9125

4.34

7.3 Determining the leakage rate

If no leakage rate Q

L

 is specified, we recommend the 

max. possible test period/measurement time is set. 
It is possible to check a specific leakage rate Q

L

 using 

the TC. Within the European Union, the maximum 
leakage rate Q

L

 is 0.1% of the maximum flow rate 

Q

(n) max.

 [m

3

/h]. 

Q

(n) max.

 [m

3

/h] x 1000

1000

Q

L

 [l/h] =

If a low leakage rate Q

L

 is to be detected, a long test 

period/measurement time must be set. 

7.4 Calculation of the measurement time

A web app for calculating the measurement time t

M

 is 

available at www.adlatus.org. 
Calculation example:  
Q

max.

 = 100 m

3

/h  

p

u

 = 100 mbar  

V

P

 = V

V

 + L x V

R

 = 7 l  

Q

L

 = (100 m

3

/h x 1000)/1000 = 100,000 l/h /1000 

= 100 l/h 

t

M

 [s] =

2,5 x p

u

 [mbar] x V

P

 [l]

Q

L

 [l/h]

(2.5 x 100 x 7)/100 = 17.5 s  
Set the next highest value (in this example 20 s). 

7.5 setting the measurement time on the 

device

To set the calculated measurement time, the jumper in 

the device must be reconnected as described below.

 1 

Disconnect the system from the electrical power 

supply.

 2 

Unscrew the housing cover.

 3 

Set the jumper to the position for the required 

measurement time (calculation example = 20 s).

 4 

Position the housing cover and screw tight.

 5 

Mark the set measurement time t

M

 on the type 

label with a waterproof pen. 

TC

t

M

(s)  5 10 15 20 25 30

 6 

Switch on the power supply.

 

The operating signal LED   flashes yellow (0.2 s 

on/off). After 10 s, the TC accepts the new setting 
and the LED   is yellow or green, see table, page 
8 (8.1 Indicators and operating controls).
 

7.6 Calculating the entire test period

The entire test period t

P

 is made up of the measurement 

times t

M

 of both valves and the fixed opening time t

L

 

of both valves together. 

t

P

 [s] = 2 x t

L

 + 2 x t

M

The entire test period for this example is as follows:  

2 x 3 s + 2 x 20 s = 46 s. 

Summary of Contents for TC 1

Page 1: ...r This unit must be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at www docuthek com 1 2 Explanation of symbols 1 2 3 a b c Action Instruction 1 3 Liability We will not be held liable for damage resulting from non observance of the instructions and non com pliant use 1 4 Safety instructions Information that is relevant fo...

Page 2: ...ype code TC 1C TC 2 TC 3 TC Tightness control 1C For attachment to CG 2 For quick opening individual valves 3 For quick or slow opening individual valves R Rp internal thread N NPT internal thread 05 pu max 500 mbar W Mains voltage 230 V AC 50 60 Hz Q Mains voltage 120 V AC 50 60 Hz K Mains voltage 24 V DC W Control voltage 230 V AC 50 60 Hz Q Control voltage 120 V AC 50 60 Hz K Control voltage 24...

Page 3: ... with proof of closure switch VCx S or VCx G Connect the TC to the inlet pressure connection pu and the interspace pressure connection pz of the inlet valve Ensure that connections pu and pz on the TC and the gas solenoid valve are not reversed TC and bypass pilot gas valve cannot be fitted together on the same side of the double block valve In the case of a VCx combination it is recommend ed to a...

Page 4: ...not reversed pz pz pd pu TC 3 R Rp TC 3 N NPT Use a 12 x 1 5 or 8 x 1 pipe for the pipe con nections pu pd pz 1 Mount TC 3 Only use approved sealing material to seal the pipe connections 2 Seal the unused connection pz on the TC using the sealing plug supplied 4 WIRING WARNING Risk of injury Please observe the following to ensure that no damage occurs Electric shocks can be fatal Before working on...

Page 5: ... glands are to remain closed with a plug Otherwise dirt or moisture can penetrate the housing 8 Wire as shown on the connection diagram For PE wire connection 5 PE terminals are available for forwarding They are designed as distributor terminals e g to connect the PE wires of the valves to the system PE connection to the system PE must be carried out wired by the user Connection diagram for TC 1 T...

Page 6: ...of malfunction Continue with page 6 7 Setting the measure ment time 7 SETTING THE MEASUREMENT TIME The measurement time tM can be set with a jumper in increments of 5 s to max 30 s tM is set to 30 s at the factory tM 5s 10s 15s 20s 25s 30s No jumper no function The operating signal LED is permanently red see page 8 9 Assistance in the event of malfunction The longer the measurement time tM the gre...

Page 7: ...ing the measurement time tM is available at www adlatus org Calculation example Qmax 100 m3 h pu 100 mbar VP VV L x VR 7 l QL 100 m3 h x 1000 1000 100 000 l h 1000 100 l h tM s 2 5 x pu mbar x VP l QL l h 2 5 x 100 x 7 100 17 5 s Set the next highest value in this example 20 s 7 5 Setting the measurement time on the device To set the calculated measurement time the jumper in the device must be rec...

Page 8: ...operating status In the case of untested valves the 1 and 2 LEDs are yellow There is mains voltage at terminal 1 and renewed test after switching off the voltage to termi nal 10 thermostat start up signal During the test the 1 and 2 LEDs will flash yellow 8 4 After the test The 1 and 2 LEDs are green Both valves are tight Mode 1 or Mode 3 the enable signal is issued via terminal 6 when voltage is ...

Page 9: ...oo many remote resets More than 5 resets have been conducted within the last 15 minutes either automatically or manually Consecutive fault caused by a previous fault whose actual cause has not been remedied Pay attention to previous fault messages Remedy cause Then press the reset button 1 or 2 LED is permanently red The valve is leaking The TC performs a fault lock out Replace the valve Wiring of...

Page 10: ... 60 Hz 230 V AC 15 10 50 60 Hz 24 V DC 20 Power consumption all LEDs green 5 5 W at 120 V AC and 230 V AC 2 W at 24 V DC TC 3 plus 8 VA for an auxiliary valve Fine wire fuse 5 A slow acting H 250 V pursuant to IEC 60127 2 5 F1 protection of valve outputs terminals 15 and 16 fault signal terminal 12 and supply of the control inputs terminals 2 7 and 8 F2 protection of safety interlock controller en...

Page 11: ...ion is subject to the surveillance proce dure pursuant to Regulation EU 2016 426 Annex III paragraph 3 Elster GmbH 14 3 SIL and PL Safety specific characteristic values see Safety manual Technical Information TC D GB F www docuthek com 14 3 1 Safety specific characteristic values for SIL and PL Mains and control voltage 120 V AC 230 V AC Diagnostic coverage DC 91 4 Mean probability of dangerous fa...

Page 12: ...ponding recycling centre Do not dispose of the unit with the usu al domestic refuse Do not burn the product On request old units may be returned carriage paid to the manufacturer in accordance with the relevant waste legislation requirements 2022 Elster GmbH We reserve the right to make technical modifications in the interests of progress The Honeywell Thermal Solutions family of products includes...

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