Krom Schroder ZMI Operating Instructions Manual Download Page 5

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Commissioning

 DANGER

Risk of explosion! 

Please observe the appropriate 

precautions when igniting the burners.

Risk of poisoning!

 Open the gas and air supply 

so that the burner is always operated with excess 
air – otherwise CO will form in the furnace chamber. 
CO is odourless and poisonous! Conduct a flue 
gas analysis.

 

Arrange the adjustment and commissioning of 

the burner with the system operator or manu-
facturer.

 

Check the entire system, upstream devices and 
electrical connections.

 

Pre-purge the furnace chamber with air before 
every ignition attempt.

 DANGER

Risk of explosion! 

Fill the gas line to the burner 

carefully and correctly with gas and vent it safely 
into the open air – do not discharge the test volume 
into the furnace chamber.

 

 

If the burner does not ignite although the auto-
matic burner control unit has been switched on 
and off several times: check the entire system.

 

After ignition, monitor the gas and air pressures 

measured on the burner and the flame. Measure 
the ionization current. Switch-off threshold – see 
automatic burner control unit operating instruc-
tions.

 

 

 Switch on the system.

 

 

 Open the manual valve.

 

 

  Ignite the burner via the automatic burner control 

unit.

 

 Adjust the burner. 

 

Set the ionization current by adjusting the air 
volume.

 

The ionization current must be at least 5 µA and 

must not vary.

 DANGER

Risk of explosion in case of CO being formed 
in the furnace chamber! 

An incorrect change of 

the burner settings may change the gas/air ratio 
and lead to unsafe operating conditions. CO is 
odourless and poisonous! 

 5 

 Set the pressure regulators for the gas and air 

supply pressures to the maximum admissible 
values, whereby the gas and air supply pressures 
should be identical.

 

p

Gas

0

p

Air

0

6

Adjust the burner 

pressures for gas 
and air on the 
adjusting cocks 
upstream of the 

ZMI or ZMIC.

 

Gas and air pressures: flow rate curves – see 
www.docuthek.com.

ZMI

 

 Inlet  pressure:

 

gas:  up to 80 mbar (up to 32 "WC),   

 

air:  up to 120 mbar (up to 47 "WC).

ZMIC

 

 Inlet  pressure:

 

gas:  up to 80 mbar (up to 32 "WC),   

 

air:  up to 120 mbar (up to 47 "WC).

Maintenance

 

We recommend an annual function check.

 DANGER

Electric shocks can be fatal!

 Before working 

on possible live components, ensure the unit is 
disconnected from the power supply.

Risk of burning!

 Dismantled burner components 

can be hot due to outflowing flue gases.

Risk of explosion and poisoning in case of 
burner adjustment with an air deficiency!

 Ad-

just the gas and air supply so that the burner is 
always operated with excess air – otherwise CO 

will form in the furnace chamber. CO is odourless 
and poisonous! Conduct a flue gas analysis.

  

 Check the ionization and ignition cables.

  

 Measure the ionization current.

 

The ionization current must be at least 5 µA and 

must not vary.

  

  Disconnect the system from the electrical power 

supply.

 4 

 Shut off the gas and air supply – do not change 

the restrictor settings.

 5 

 Check the nozzles for dirt.

Replacing the electrode

ZMI 16

ZMIC 28

ZMI 25

7

6

7

Summary of Contents for ZMI

Page 1: ...atal situations WARNING Indicates possible danger to life and limb CAUTION Indicates possible material damage All interventions may only be carried out by qualified gas technicians Electrical interven...

Page 2: ...ner bracket 6 Flame tube 7 Enclosed documentation operating instructions and flow rate curves Burner size gas type rated capacity Pmax flame tube length connection see type label D 49018 Osnabr ck Ger...

Page 3: ...ressures can be adjusted ZMI Recommended inlet pressures gas up to 80 mbar up to 32 WC air up to 120 mbar up to 47 WC 1 3 2 Remove the transport safety device Burner Size 16 25 ZMI G G1 ZMI T NPT 1 NP...

Page 4: ...rom the power supply For the ionization and ignition cables use un screened high voltage cable FZLSi 1 7 50 to 180 C 58 to 356 F Order No 04250410 or FZLK 1 7 5 to 80 C 23 to 176 F Order No 04250409 W...

Page 5: ...being formed in the furnace chamber An incorrect change of the burner settings may change the gas air ratio and lead to unsafe operating conditions CO is odourless and poisonous 5 Set the pressure reg...

Page 6: ...ZMI 16G 25 mm Burner L2 ZMI 25B 35 mm ZMI 25D 20 mm ZMI 25G 35 mm L2 ZMIC Reconnect the terminal boot Produce a maintenance report ZMIC K replacing the bellows unit 4 3 2 1 Make a mark to show the len...

Page 7: ...sure 15 to 90 mbar 6 to 35 WC each depending on the gas type burner pressures see www docuthek com Type of document Flow rate curve Burner length increments 100 mm 4 Gas types natural gas LPG gaseous...

Page 8: ...cle 1 1 3 1 1 5 1 3 2 1 3 4 1 5 2 1 7 4 1 5 10 Folgende harmonisierte Normen wurden angewandt The following harmonized standards have been applied Lotte B ren Matthias Rieken Sebastian Escher Datum Da...

Page 9: ...GB 9 D GB Certification Eurasian Customs Union The product ZMI ZMIC meets the technical specifi cations of the Eurasian Customs Union...

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