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Cert. version 03.17

© 2019 Elster GmbH · Edition 01.19

Safety

Please read and keep in a safe place

 Please read through these instructions 

carefully before installing or operating. Following the 
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned 
in accordance with the regulations and standards 
in force. These  instructions can also be found at 
www.docuthek.com.

Explanation of symbols
 • ,  1 ,   ,  3 

... = Action

 

= Instruction

Liability

We will not be held liable for damage resulting from 
non-observance of the instructions and non-com-
pliant use.

Safety instructions

Information that is relevant for safety is indicated in 
the instructions as follows:

 DANGER

Indicates potentially fatal situations.

 WARNING

Indicates possible danger to life and limb.

 CAUTION

Indicates possible material damage.

All interventions may only be carried out by qualified 
gas technicians. Electrical interventions may only be 
carried out by qualified electricians.

Conversion, spare parts

All technical changes are prohibited. Only use OEM 
spare parts.

Changes to edition 0.18

The following chapters have been changed:
– Installation
–  Technical data
– Logistics
– Certification

Contents

Operating instructions

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GB-1

0350481

Translation from the German

Pressure regulators with solenoid 

valve VAD, VAG, VAV, VAH
Flow rate regulator VRH
Pressure regulators with  

double solenoid valve  

VCD, VCG, VCV, VCH

Pressure regulators with solenoid valve 

VAD, VAG, VAV, VAH  . . . . . . . . . . . . . . . . . . . . 1
Flow rate regulator VRH  . . . . . . . . . . . . . . . . . 1
Pressure regulators with double solenoid 

valve VCD, VCG, VCV, VCH . . . . . . . . . . . . . . . 1
Checking the usage . . . . . . . . . . . . . . . . . . . . . 
Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing the gas/air control lines  . . . . . . . . . 5
Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tightness test . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . 9
Replacing the actuator  . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pressure switch for gas DG..VC. . . . . . . . . . . . 11
Bypass/pilot gas valves  . . . . . . . . . . . . . . . . . . 12
Checking the bypass/pilot gas valve for 

tightness  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cable gland set for double solenoid valves. . . . 14

Attachment block. . . . . . . . . . . . . . . . . . . . . . . 15

Seal set for sizes 1 – 3  . . . . . . . . . . . . . . . . . . . 15
Cable gland with pressure equalization element 15

Technical data  . . . . . . . . . . . . . . . . . . . . . . . . 16

Logistics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Certification  . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Contact  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0

Summary of Contents for VAD

Page 1: ...ns Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 02 18 The following chapters have been changed Installation Technical data Logistics Certification Contents Operating instructions D GB GB 1 03250481 Translation from the German Pressure regulators with solenoid valve ...

Page 2: ...controlled burners The gas flow rate is controlled proportionally to the air flow rate Pressure regulators with double solenoid valve VCD VCG VCV VCH Type Combination of gas solenoid valve regulatorwithsolenoidvalve VCD VAS VAD VCG VAS VAG VCV VAS VAV VCH VAS VAH Gas solenoid valves VAS for safeguarding gas or air on various appliances Pressure regulators with double solenoid valve VCx are combina...

Page 3: ...tuator and reinstalling it ro tated by 90 or 180 Cleaning work on the solenoid actuator may not be performed using high pressure and or chemical clean ing agents This can cause moisture to get into the solenoid actuator and may lead to a dangerous failure Note the inlet and outlet pressures see page 16 Technical data When using a non return gas valve GRS we recommend installing the non return gas ...

Page 4: ...G d Size Pipe Differential pressure orifice Colour Outlet diameter Ø 1 DN 15 yellow Ø 18 5 mm 1 DN 20 green Ø 25 mm 1 DN 25 transparent Ø 30 mm 2 DN 40 transparent Ø 46 mm 3 DN 50 transparent Ø 58 mm If pressure regulator VAD VAG VAV 1 is retrofitted upstream of gas solenoid valve VAS 1 a DN 25 differential pressure orifice with outlet opening d 30 mm 1 18 must be inserted at the outlet of the pre...

Page 5: ...ine psa 1 Install the connection for the air control line in the centre of a straight pipeline which is at least 10 x DN long VAG K 1 1 8 coupling for plastic hose internal dia 3 9 mm 0 15 external dia 6 1 mm 0 24 or VAG E 1 1 8 coupling with compression fitting for 6 x 1 tube VAG N connection psa must remain open 5xDN 5xDN psa VAV Installing the air control line psa and the combustion chamber con...

Page 6: ...ww docuthek com 2 5 mm If instead of installing a VMV a measuring orifice is installed in the gas line ensure that the inlet and outlet section is 5 DN 4 Connect the gas control line pd to the VMV or to the measuring orifice pd 5xDN 5xDN psa psa Wiring WARNING Please observe the following to ensure that no damage occurs Electric shocks can be fatal Before working on possible live components ensure...

Page 7: ...ock out M20 cable gland LV1 N LV1 N LV1 N 5 6 7 8 9 Plug LV1V1 black LV1V2 brown N blue LV1 N 5 6 7 8 When installing two plugs on a VAx with closed position indicator label the sockets and plugs to avoid confusion LV1 N LV1 N LV1 N Socket 1 N 2 LV1V1 3 LV1V2 2 1 3 2 1 5 6 7 9 8 Closed position indicator VAx open contacts 1 and 2 closed VAx closed contacts 1 and 3 closed Indicator of CPI red VAx c...

Page 8: ...3 2 LV1 N 1 3 2 LV1 N LV1 N 1 3 2 LV1 N 1 3 2 LV1 N 2 1 3 2 1 black white red CPI Label the plugs to avoid confusion 1 N 2 LV1V1 1 2 3 2 1 3 2 1 CPI Ensure that the connection terminal for the CPI has been reconnected Finishing the wiring Tightness test 1 Close the gas solenoid valve 2 To be able to check the tightness shut off the downstream pipeline close to the regulator On the VAH VRH the cont...

Page 9: ...he test point again once the pressure has been set Setting the high fire rate Set the high fire rate using restricting orifices or adjustment elements on the burner VAV pd outlet pressure psa air control pressure psc combustion chamber control pressure Setting the low fire rate If the burner operates at low fire rate the gas air mixture can be changed by adjusting the adjust ing screw N 1 0 0 5 0 ...

Page 10: ...A gas air mixture may be applied at the psa con nection for the air control pressure Inlet pressure pu max 500 mbar Air control pressure psa 0 6 to 100 mbar Differential air pressure Δpsa psa psa 0 6 to 50 mbar Differential gas pressure Δpd pd pd 0 6 to 50 mbar The impulse lines psa psa and pd must be laid correctly VMV VMO VAH psa pd psa M Pre setting 1 Set the minimum and maximum capacity on the...

Page 11: ... pressure orifice and install the pressure regulator in the pipeline again 13 Reattach control line s to the regulator The pressure regulator remains closed 14 Then check the unit for internal and external tightness see page 8 Tightness test Accessories Pressure switch for gas DG VC The pressure switch for gas monitors the inlet pressure pu the outlet pressure pd and the in terspace pressure pz DG...

Page 12: ...e Rp pilot gas line Mounting the VBY 7 Grease O rings B VBY I VBY R 8 9 10 11 Tighten the retaining screws alternately so that VBY and the main valve are flush Setting the flow rate The flow rate can be set by turning the flow rate restrictor 4 mm hexagon socket of a turn Only adjust the flow rate restrictor in the marked range otherwise the required gas volume will not be reached 12 Wire the sock...

Page 13: ... page 6 Wiring 18 Check for tightness see page 13 Checking the bypass pilot gas valve for tightness VAS 1 for VAx 2 or VAx 3 The connection parts of the main valve remain mounted 11 Remove the connection parts of the bypass pilot gas valve Use the new connection parts C and D from the scope of delivery for the bypass pilot gas valve For VAx 2 and VAx 3 the connection parts consist of self tapping ...

Page 14: ... bypass eller tænd gasventilen Abrir a válvula de bypass ou de gás piloto Ανοίξτε τη βαλβίδα πα ράκαμψης ή τη βαλβίδα αερίου ανά φλεξης Öppna bypass eller tändgas ventilen Åpne bypass eller tenn gassventilen Otevřít obtokový ventil nebo zapalovací plynový ventil Otworzyć zawór obej ściowy lub zawór gazu zapłonowego Cable gland set for double solenoid valves When wiring a double solenoid valve the ...

Page 15: ...fitting accessories or a second valVario control or when servicing we recommend replacing the seals C A B C E D Order No for size 1 Order No 74921988 size 2 Order No 74921989 size 3 Order No 74921990 Scope of delivery A 1 x double block seal B 1 x retaining frame C 2 x O rings flange D 2 x O rings pressure switch for pressure test point screw plug E 2 x sealing rings flat sealing 2 x profiled seal...

Page 16: ...utual FM Research Class 7400 and 7411 ANSI Z21 21 and CSA 6 5 ANSI Z21 18 and CSA 6 3 Control class A to EN 88 1 Control range up to 10 1 VAD Outlet pressure pd VAD 25 2 5 25 mbar 1 10 WC VAD 50 20 50 mbar 8 19 7 WC VAD 100 35 100 mbar 14 40 WC Combustion chamber control pressure psc con nection psa 20 to 20 mbar 7 8 to 7 8 WC VAG Outlet pressure pd 0 5 100 mbar 0 2 40 WC Air control pressure psa ...

Page 17: ...ype Voltage Power VAx 1 24 V DC 25 W 100 V AC 25 W 26 VA 120 V AC 25 W 26 VA 200 V AC 25 W 26 VA 230 V AC 25 W 26 VA VAx 2 VAx 3 24 V DC 36 W 100 V AC 36 W 40 VA 120 V AC 40 W 44 VA 200 V AC 40 W 44 VA 230 V AC 40 W 44 VA VBY 24 V DC 8 W 120 V AC 8 W 230 V AC 9 5 W Duty cycle 100 Power factor of the solenoid coil cos φ 0 9 Closed position indicator contact rating Type Voltage Min current resistive...

Page 18: ...equirements of the listed Directives and Standards Directives 2014 35 EU LVD 2014 30 EU EMC Regulation EU 2016 426 GAR Standards EN 161 2011 A3 2013 EN 88 1 2011 A1 2016 EN 126 2012 EN 1854 2010 The relevant product corresponds to the tested type sample The production is subject to the surveillance proce dure pursuant to Regulation EU 2016 426 Annex III paragraph 3 Elster GmbH Scan of the Declarat...

Page 19: ... for 120 V only Underwriters Laboratories UL 429 Electrically operated valves VAD VAG VAV AGA approved AGA Australian Gas Association Eurasian Customs Union The product VAD VAG VAV VAH VRH VCS meets the technical specifications of the Eurasian Customs Union Directive on the restriction of the use of hazardous substances RoHS in China Scan of the Disclosure Table China RoHS2 see certificates at www...

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