background image

GB-3

D

GB

F

NL

I

E

1

Solenoid actuator

Flow body

3

Connection box

4

Connection flange

5

Closed position indicator CPI

6

Connection parts

7

Sealing plug

8

Regulator

Mains voltage, electrical power consumption, ambi-
ent temperature, enclosure, inlet pressure and instal-
lation position: see type label.

www.kromschroeder.com

Osnabrück, Germany

VAx ...

 

.XXXX

Installation

 CAUTION

Please observe the following to ensure that the unit 
is not damaged during installation and operation:

–   Dropping the device can cause permanent dam-

age. In this event, replace the entire device and 
associated modules before use.

–   Important! The gas must be dry in all conditions 

and must not contain condensate.

–   Sealing material and dirt, e.g. thread cuttings, 

must not be allowed to get into the valve hous-
ing. Install a filter upstream of every system.

–   Always install an activated carbon filter upstream 

of the regulator when air is the medium. Other-
wise, the ageing of elastomer materials will be 
accelerated.

–   It is not permitted to install gas solenoid 

valve  VAS downstream of flow rate regula-
tor VAH/VRH and upstream of fine-adjusting 
valve VMV. The VAS would no longer be able 
to perform its function as a second safety valve 

if installed in the above-mentioned position.

–   Do not store or install the unit in the open air.
–   If more than three valVario controls are installed 

in line, the controls must be supported.

–   Do not clamp the unit in a vice. Only secure the 

flange by holding the octagon with a suitable 

spanner. Risk of external leakage.

–   Devices with POC/CPI VAx..SR/SL: actuator 

cannot be rotated.

–    In the case of double solenoid valves, the posi-

tion of the connection box can only be changed 
by removing the actuator and reinstalling it ro-
tated by 90° or 180°.

–    Cleaning work on the solenoid actuator may not be 

performed using high pressure and/or chemical clean-
ing agents. This can cause moisture to get into the 
solenoid actuator and may lead to a dangerous failure.

–    Note the inlet and outlet pressures, see 

page 16 (Technical data).

 

When using a non-return gas valve GRS, we 

recommend installing the non-return gas valve 
upstream of the regulator and downstream of 
the gas solenoid valves due to the permanent 
pressure loss on the GRS.

 

When joining two valves, determine the posi-
tion of the connection boxes, push through the 

knock-outs in the connection boxes and install a 
cable gland set before installation in the pipework.

 

Order No. for cable gland set:

 

 Size 1: 74921985, size 2: 74921986, size 3: 

74921987.

 

Install the unit in the pipe free of mechanical 
stress.

 

For retrofitting a second gas solenoid valve, use 
the double block seal instead of O-rings. The 
double block seal is supplied with the seal set.

 

Order No. for seal set:

 

 Size 1: 74921988, size 2: 74921989, size 3: 

74921990.

 

Installation position:

 

 VAD, VAG, VAH: black solenoid actuator in the 
vertical upright position or tilted up to the hori-
zontal, not upside down.

 

 VAG/VAH/VRH in the horizontal position with 

modulating control: min. inlet pressure p

u min.

 = 

80 mbar (32 "WC).

 

 VAV: black solenoid actuator in the vertical posi-
tion, not upside down.

VAD, VAG,

VAH, VRH

VAD, VAG,

VAV, VAH,

VRH

 

The housing must not be in contact with masonry. 

Minimum clearance 20 mm (0.78").

 

To prevent vibrations, keep the volume between 

the regulator and burner small by using short 
pipes (≤ 0.5 m, ≤ 19.7").

 

The inlet pressure p

u

 can be measured using 

pressure test points on the flow body on both 
sides. 

p

u

p

d

 

The outlet pressure p

d

 (p

d

 and p

d-

) and the air 

control pressure p

sa

 (p

sa

 and p

sa-

) must only 

be measured at the designated places on the 
regulator using pressure test points.

Summary of Contents for VAD

Page 1: ...ns Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 02 18 The following chapters have been changed Installation Technical data Logistics Certification Contents Operating instructions D GB GB 1 03250481 Translation from the German Pressure regulators with solenoid valve ...

Page 2: ...controlled burners The gas flow rate is controlled proportionally to the air flow rate Pressure regulators with double solenoid valve VCD VCG VCV VCH Type Combination of gas solenoid valve regulatorwithsolenoidvalve VCD VAS VAD VCG VAS VAG VCV VAS VAV VCH VAS VAH Gas solenoid valves VAS for safeguarding gas or air on various appliances Pressure regulators with double solenoid valve VCx are combina...

Page 3: ...tuator and reinstalling it ro tated by 90 or 180 Cleaning work on the solenoid actuator may not be performed using high pressure and or chemical clean ing agents This can cause moisture to get into the solenoid actuator and may lead to a dangerous failure Note the inlet and outlet pressures see page 16 Technical data When using a non return gas valve GRS we recommend installing the non return gas ...

Page 4: ...G d Size Pipe Differential pressure orifice Colour Outlet diameter Ø 1 DN 15 yellow Ø 18 5 mm 1 DN 20 green Ø 25 mm 1 DN 25 transparent Ø 30 mm 2 DN 40 transparent Ø 46 mm 3 DN 50 transparent Ø 58 mm If pressure regulator VAD VAG VAV 1 is retrofitted upstream of gas solenoid valve VAS 1 a DN 25 differential pressure orifice with outlet opening d 30 mm 1 18 must be inserted at the outlet of the pre...

Page 5: ...ine psa 1 Install the connection for the air control line in the centre of a straight pipeline which is at least 10 x DN long VAG K 1 1 8 coupling for plastic hose internal dia 3 9 mm 0 15 external dia 6 1 mm 0 24 or VAG E 1 1 8 coupling with compression fitting for 6 x 1 tube VAG N connection psa must remain open 5xDN 5xDN psa VAV Installing the air control line psa and the combustion chamber con...

Page 6: ...ww docuthek com 2 5 mm If instead of installing a VMV a measuring orifice is installed in the gas line ensure that the inlet and outlet section is 5 DN 4 Connect the gas control line pd to the VMV or to the measuring orifice pd 5xDN 5xDN psa psa Wiring WARNING Please observe the following to ensure that no damage occurs Electric shocks can be fatal Before working on possible live components ensure...

Page 7: ...ock out M20 cable gland LV1 N LV1 N LV1 N 5 6 7 8 9 Plug LV1V1 black LV1V2 brown N blue LV1 N 5 6 7 8 When installing two plugs on a VAx with closed position indicator label the sockets and plugs to avoid confusion LV1 N LV1 N LV1 N Socket 1 N 2 LV1V1 3 LV1V2 2 1 3 2 1 5 6 7 9 8 Closed position indicator VAx open contacts 1 and 2 closed VAx closed contacts 1 and 3 closed Indicator of CPI red VAx c...

Page 8: ...3 2 LV1 N 1 3 2 LV1 N LV1 N 1 3 2 LV1 N 1 3 2 LV1 N 2 1 3 2 1 black white red CPI Label the plugs to avoid confusion 1 N 2 LV1V1 1 2 3 2 1 3 2 1 CPI Ensure that the connection terminal for the CPI has been reconnected Finishing the wiring Tightness test 1 Close the gas solenoid valve 2 To be able to check the tightness shut off the downstream pipeline close to the regulator On the VAH VRH the cont...

Page 9: ...he test point again once the pressure has been set Setting the high fire rate Set the high fire rate using restricting orifices or adjustment elements on the burner VAV pd outlet pressure psa air control pressure psc combustion chamber control pressure Setting the low fire rate If the burner operates at low fire rate the gas air mixture can be changed by adjusting the adjust ing screw N 1 0 0 5 0 ...

Page 10: ...A gas air mixture may be applied at the psa con nection for the air control pressure Inlet pressure pu max 500 mbar Air control pressure psa 0 6 to 100 mbar Differential air pressure Δpsa psa psa 0 6 to 50 mbar Differential gas pressure Δpd pd pd 0 6 to 50 mbar The impulse lines psa psa and pd must be laid correctly VMV VMO VAH psa pd psa M Pre setting 1 Set the minimum and maximum capacity on the...

Page 11: ... pressure orifice and install the pressure regulator in the pipeline again 13 Reattach control line s to the regulator The pressure regulator remains closed 14 Then check the unit for internal and external tightness see page 8 Tightness test Accessories Pressure switch for gas DG VC The pressure switch for gas monitors the inlet pressure pu the outlet pressure pd and the in terspace pressure pz DG...

Page 12: ...e Rp pilot gas line Mounting the VBY 7 Grease O rings B VBY I VBY R 8 9 10 11 Tighten the retaining screws alternately so that VBY and the main valve are flush Setting the flow rate The flow rate can be set by turning the flow rate restrictor 4 mm hexagon socket of a turn Only adjust the flow rate restrictor in the marked range otherwise the required gas volume will not be reached 12 Wire the sock...

Page 13: ... page 6 Wiring 18 Check for tightness see page 13 Checking the bypass pilot gas valve for tightness VAS 1 for VAx 2 or VAx 3 The connection parts of the main valve remain mounted 11 Remove the connection parts of the bypass pilot gas valve Use the new connection parts C and D from the scope of delivery for the bypass pilot gas valve For VAx 2 and VAx 3 the connection parts consist of self tapping ...

Page 14: ... bypass eller tænd gasventilen Abrir a válvula de bypass ou de gás piloto Ανοίξτε τη βαλβίδα πα ράκαμψης ή τη βαλβίδα αερίου ανά φλεξης Öppna bypass eller tändgas ventilen Åpne bypass eller tenn gassventilen Otevřít obtokový ventil nebo zapalovací plynový ventil Otworzyć zawór obej ściowy lub zawór gazu zapłonowego Cable gland set for double solenoid valves When wiring a double solenoid valve the ...

Page 15: ...fitting accessories or a second valVario control or when servicing we recommend replacing the seals C A B C E D Order No for size 1 Order No 74921988 size 2 Order No 74921989 size 3 Order No 74921990 Scope of delivery A 1 x double block seal B 1 x retaining frame C 2 x O rings flange D 2 x O rings pressure switch for pressure test point screw plug E 2 x sealing rings flat sealing 2 x profiled seal...

Page 16: ...utual FM Research Class 7400 and 7411 ANSI Z21 21 and CSA 6 5 ANSI Z21 18 and CSA 6 3 Control class A to EN 88 1 Control range up to 10 1 VAD Outlet pressure pd VAD 25 2 5 25 mbar 1 10 WC VAD 50 20 50 mbar 8 19 7 WC VAD 100 35 100 mbar 14 40 WC Combustion chamber control pressure psc con nection psa 20 to 20 mbar 7 8 to 7 8 WC VAG Outlet pressure pd 0 5 100 mbar 0 2 40 WC Air control pressure psa ...

Page 17: ...ype Voltage Power VAx 1 24 V DC 25 W 100 V AC 25 W 26 VA 120 V AC 25 W 26 VA 200 V AC 25 W 26 VA 230 V AC 25 W 26 VA VAx 2 VAx 3 24 V DC 36 W 100 V AC 36 W 40 VA 120 V AC 40 W 44 VA 200 V AC 40 W 44 VA 230 V AC 40 W 44 VA VBY 24 V DC 8 W 120 V AC 8 W 230 V AC 9 5 W Duty cycle 100 Power factor of the solenoid coil cos φ 0 9 Closed position indicator contact rating Type Voltage Min current resistive...

Page 18: ...equirements of the listed Directives and Standards Directives 2014 35 EU LVD 2014 30 EU EMC Regulation EU 2016 426 GAR Standards EN 161 2011 A3 2013 EN 88 1 2011 A1 2016 EN 126 2012 EN 1854 2010 The relevant product corresponds to the tested type sample The production is subject to the surveillance proce dure pursuant to Regulation EU 2016 426 Annex III paragraph 3 Elster GmbH Scan of the Declarat...

Page 19: ... for 120 V only Underwriters Laboratories UL 429 Electrically operated valves VAD VAG VAV AGA approved AGA Australian Gas Association Eurasian Customs Union The product VAD VAG VAV VAH VRH VCS meets the technical specifications of the Eurasian Customs Union Directive on the restriction of the use of hazardous substances RoHS in China Scan of the Disclosure Table China RoHS2 see certificates at www...

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