KROHNE OPTIFLUX 5000 Handbook Download

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Electromagnetic flowmeter in sandwich version

OPTIFLUX 5000

Handbook

The documentation is only complete when used in combination with the relevant
documentation for the signal converter.

Summary of Contents for OPTIFLUX 5000

Page 1: ...X 5000 OPTIFLUX 5000 OPTIFLUX 5000 OPTIFLUX 5000 Handbook Handbook Handbook Handbook KROHNE 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en The documentation is only complete when used in combination with the relevant documentation for the signal converter ...

Page 2: ... any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en Copyright 2017 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany IMPRINT ...

Page 3: ...2 Device description 9 2 1 Scope of delivery 9 2 2 Device description 10 2 3 Nameplates examples 11 3 Installation 12 3 1 General notes on installation 12 3 2 Storage 12 3 3 Transport 12 3 4 Pre installation requirements 12 3 5 General requirements 13 3 5 1 Vibration 13 3 5 2 Magnetic field 13 3 6 Installation conditions 14 3 6 1 Inlet and outlet 14 3 6 2 Bends in 2 or 3 dimensions 14 3 6 3 T sect...

Page 4: ...F version 22 4 4 Connection diagrams 22 5 Service 23 5 1 Spare parts availability 23 5 2 Availability of services 23 5 3 Returning the device to the manufacturer 23 5 3 1 General information 23 5 3 2 Form for copying to accompany a returned device 24 5 4 Disposal 24 6 Technical data 25 6 1 Measuring principle 25 6 2 Technical data 26 6 3 Measuring accuracy 31 6 4 Dimensions and weights 33 7 Notes ...

Page 5: ...es and standards and the approved certifications please refer to the E8 eclaration RI RQIRUPLW or the website of the manufacturer CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION The manufacturer is not liable for any damage resultin...

Page 6: ...n over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 3 2 Disclaimer...

Page 7: ...ion To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer ca...

Page 8: ... warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plan...

Page 9: ...ATION The remote version will arrive in two cartons One carton contains the converter and one carton contains the sensor Figure 2 1 Scope of delivery 1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 CD ROM with product documentation in available languages 5 Mounting material rubber sleeves Optional studs and bolts 6 Signal cable remote versions only 7 Grounding rings opti...

Page 10: ...verter is mounted directly on the measuring sensor Remote version a measuring sensor with connection box and a separate signal converter INFORMATION Product specific information and extensive product specification is available using PICK the Product Information Center KROHNE web tool PICK can be found via the service menu button on the KROHNE com website 1 Remote version DN2 5 15 2 Remote version ...

Page 11: ...s INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number s of notified body bodies 3 Calibration data 4 PED data ...

Page 12: ...ersion á Do not lift the device by the signal converter housing á Do not use lifting chains á To transport the device use lifting straps INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order I...

Page 13: ... reliable installation á Make sure that there is adequate space to the sides á Protect the signal converter from direct sunlight and install a sun shade if necessary á Signal converters installed in control cabinets require adequate cooling e g by fan or heat exchanger á Do not expose the signal converter to intense vibration The flowmeters are tested for a vibration level in accordance with IEC 6...

Page 14: ...ends in 2 or 3 dimensions Figure 3 4 Recommended inlet and outlet section 1 Refer to chapter Bends in 2 or 3 dimensions 2 t 2 DN Figure 3 5 Inlet when using 2 and or 3 dimensional bends upstream of the flowmeter Inlet length using bends in 2 dimensions t 5 DN when having bends in 3 dimensions t 10 DN INFORMATION 2 Dimensional bends occur in a vertical or horizontal plane only while 3 Dimensional b...

Page 15: ... 15 OPTIFLUX 5000 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en 3 6 3 T section 3 6 4 Bends Figure 3 6 Distance behind a T section 1 t 10 DN CAUTION Avoid draining or partial filling of the flow sensor ...

Page 16: ... 3 7 Open feed or discharge 3 8 Flange deviation 3 9 Control valve Figure 3 7 Installation in front of an open discharge CAUTION Max permissible deviation of pipe flange faces Lmax Lmin d 0 5 mm 0 02 Figure 3 8 Flange deviation 1 Lmax 2 Lmin Figure 3 9 Installation in front of a control valve ...

Page 17: ... krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en 3 10 Pump 3 11 Air venting and vacuum forces Figure 3 10 Installation behind a pump Figure 3 11 Air venting 1 t 5 m 17 ft 2 Air ventilation point Figure 3 12 Vacuum 1 t 5 m 17 ft ...

Page 18: ...TIFLUX 5000 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en 3 12 Mounting position Install flow sensor in line with the pipe axis Pipe flange faces must be parallel to each other Figure 3 13 Mounting position ...

Page 19: ... use stainless steel A2 6 9 class bolts á Make sure the connecting flanges are of type raised face RF Figure 3 14 Tighten the bolts in fixed order see picture Nominal size DN mm Pressure rating Max allowable operating pressure bar 2 5 80 PN 40 40 100 PN 16 16 100 PN 25 25 Nominal size inch Pressure rating Max allowable operating pressure psig 1 10 4 150 lb 230 1 10 3 300 lb 580 CAUTION Pressures a...

Page 20: ... Size Nm ftlb Nm ftlb Nm ftlb 2 5 10 PN 40 M12 x 141 32 24 15 PN 40 M12 x 141 36 27 25 PN 40 M12 x 141 22 16 32 24 40 PN 40 M16 x 176 47 35 66 49 50 PN 40 M16 x 203 58 43 82 60 80 PN 40 M16 x 261 48 35 69 51 100 PN 16 M16 x 303 75 55 106 78 100 PN 25 M20 x 176 94 69 133 98 Nominal size inch Counter flanges bolts Max allowable torque Gaskets Filled PTFE PTFE PF29 Gaskets Graphite O ring Rating Size...

Page 21: ...bserve without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate DANGER The device must be grounded in ...

Page 22: ...s 3 mm 0 1 tantalum 0 5 mm 0 02 4 3 Virtual reference for IFC 300 C W and F version Minimum requirements Size t DN10 3 8 Electrical conductivity t 200 μS cm Signal cable max 50 m 164 ft type DS 4 4 Connection diagrams Figure 4 2 Grounding ring number 1 INFORMATION For diameter DN10 3 8 and DN15 1 2 grounding rings are integrated as standard in the flow sensor construction Figure 4 3 Virtual refere...

Page 23: ...structions it will rarely present any problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer may only h...

Page 24: ...ice when it is returned Date Signature Stamp CAUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the...

Page 25: ...ed U v k B D U v k B D U v k B D U v k B D in which v mean flow velocity k factor correcting for geometry B magnetic field strength D inner diameter of flowmeter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate Q A signal converter is used to amplify the signal voltage filter it and convert it into signals for totalizing record...

Page 26: ...act and as separate version More information about the signal converter can be found in the documentation of the signal converter Compact version With IFC 050 converter OPTIFLUX 5050 C With IFC 100 converter OPTIFLUX 5100 C With IFC 300 converter OPTIFLUX 5300 C DN2 5 15 1 10 1 2 is only available with aluminum converter housing Remote version In wall W mount version with IFC 050 converter OPTIFLU...

Page 27: ...ement range 12 12 m s 40 40 ft s Pressure Pressure Pressure Pressure Ambient Atmospheric Nominal flange pressure Nominal flange pressure Nominal flange pressure Nominal flange pressure EN 1092 1 Standard Standard Standard Standard DN100 PN 16 DN2 5 80 PN 40 Option Option Option Option DN100 PN 25 ASME B16 5 Standard Standard Standard Standard 1 10 4 150 lb Option Option Option Option 1 10 4 300 lb...

Page 28: ... 4 stainless steel 1 4306 304L Measuring tube Ceramic Connection box remote versions only Standard Standard Standard Standard Polyurethane coated die cast aluminum Option Option Option Option Stainless steel Grounding rings Standard Standard Standard Standard Stainless steel Option Option Option Option Hastelloy C titanium tantalum Other materials on request Grounding rings can be omitted with vir...

Page 29: ...ination with the IFC 100 and IFC 300 signal converter In combination with the IFC 100 and IFC 300 signal converter In combination with the IFC 100 and IFC 300 signal converter Standard cable double shielded Max length 600 m 1950 ft depends on electrical conductivity and measuring sensor Type B BTS Only in combination with the IFC 300 signal converter Only in combination with the IFC 300 signal con...

Page 30: ...EEx me ia IIC T6 T3 ATEX II 2 GD EEx de ia IIC T6 T3 For more details see Ex documentation of flow sensor and signal converter FM Class I Div 2 groups A B C and D Class II Div 2 groups F and G Class III Div 2 groups F and G CSA Class I Div 2 groups A B C and D Class II Div 2 groups F and G IECEx Pending NEPSI GYJ05240 Ex me ia IIC T6 T3 and Ex de ia IIC T6 T3 Protection category acc to IEC 529 EN ...

Page 31: ...eter under reference conditions against accuracy limits The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect of linearity zero point stability and calibration uncertainty Reference conditions Medium water Temperature 5 35 C 41 95 F Operating pressure 0 1 5 barg 1 5 72 5 psig Inlet section t 5 DN Outlet section t 2 DN Figure 6 2 X X X X m s flow velocity...

Page 32: ...1 10 1 4 0 3 of mv 2 mm s 3 DN10 100 3 8 4 0 15 of mv 1 mm s 1 Accuracy Curve DN2 5 6 1 10 1 4 0 4 of mv 1 mm s As 2 0 1 DN10 100 3 8 4 0 3 of mv 1 mm s 2 Accuracy Curve DN2 5 6 1 10 1 4 0 5 of mv 1 mm s 4 DN10 100 3 8 4 0 5 of mv 1 mm s INFORMATION Optionally extended calibration at 2 points for optimised accuracy available for IFC 050 and IFC 100 See for more details the relevant signal converte...

Page 33: ...m 4 2 Total height H a Compact version with Compact version with Compact version with Compact version with IFC 300 IFC 300 IFC 300 IFC 300 a 155 mm 6 1 b 230 mm 9 1 1 c 260 mm 10 2 Total height H a Compact version with Compact version with Compact version with Compact version with IFC 100 0 IFC 100 0 IFC 100 0 IFC 100 0 a 82 mm 3 2 b 161 mm 6 3 c 257 mm 10 1 1 Total height H a Compact version with...

Page 34: ...ersion with IFC 100 SS 10 IFC 100 SS 10 IFC 100 SS 10 IFC 100 SS 10 a 100 mm 4 b 187 mm 7 36 1 c 270 mm 10 63 Total height H a Compact version with Compact version with Compact version with Compact version with IFC 050 10 IFC 050 10 IFC 050 10 IFC 050 10 a 100mm 4 b 157 mm 6 18 1 c 260 mm 10 24 Total height H a 1 The value may vary depending on the used cable glands ...

Page 35: ...tuation without grounding rings 2 Gasket INFORMATION All data given in the following tables are based on standard versions of the flow sensor only Especially for smaller nominal sizes of the flow sensor the signal converter can be bigger than the flow sensor Note that for other pressure ratings than mentioned the dimensions may be different For full information on signal converter dimensions see r...

Page 36: ...d rings dimension L 2 x gasket thickness 2 Total fitting length of flowmeter without rings dimension L only Nominal size Dimensions inches Approx weight lb ASME L H W D Ød1 Ød4 1 10 2 56 1 4 84 1 73 3 53 1 8 2 56 1 4 84 1 73 3 53 2 56 1 4 84 1 73 3 53 3 8 2 56 1 4 84 1 73 3 53 2 56 1 4 84 1 73 3 53 1 2 28 2 4 57 2 68 0 79 1 02 1 81 3 53 1 3 27 2 5 16 3 27 1 18 1 54 2 44 5 29 2 4 06 2 5 87 3 98 1 5...

Page 37: ...NOTES 7 37 OPTIFLUX 5000 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en ...

Page 38: ...7 NOTES 38 OPTIFLUX 5000 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en ...

Page 39: ...NOTES 7 39 OPTIFLUX 5000 www krohne com 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en ...

Page 40: ...rvices Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 03 2017 4000686204 MA OPTIFLUX 5000 SW R04 en Subject to change without notice The current list of all KROHNE contacts and addresses can be found at www krohne com ...

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