Kremlin-Rexson EOS 03-R440 Translation From The Original Manual Download

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KREMLIN REXSON

- 19 -

N° 578.212.110-UK-1506

Index

Instruction

Description

Part number

A 1

PTFE grease

'TECHNILUB' grease
(10 ml / 0.0026 US gal)

560.440.101

A 2

Anti-seize grease

Grease box (450 g / 0.99 lb)

560.420.005

A 5

High-performance lubricating
grease

Grease box Kluber petamo
GHY 133N (1 kg / 2.204 lb)

560.440.005

C 1

Medium strength

Aneorobic Pipe sealant

Loctite 577 (250 ml / 0.066 US gal)

554.180.015

C 2

Low strength - Aneorobic
Adhesive

Loctite 222 (50 ml / 0.013 US gal)

554.180.010

C 3

High strength - Aneorobic
Adhesive

Loctite 270 (50 ml / 0.013 US gal)

554.180.004

Summary of Contents for EOS 03-R440

Page 1: ...tart up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE KREMLIN REXSON l 150 avenue de Stalingrad 93 245 STAINS CEDEX France 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 www kremlin rexson com ...

Page 2: ...upling shields housings have been designed for safe use of the equipment The manufacturer will not be held responsible for bodily injury or failure and or damage to property due to removal or partial removal of the guards To work on the pump it requires to Disassemble all the accessories of the pump rod filter if necessary The T lubricant should be removed from the upper part A Put aside the pump ...

Page 3: ...l removal of the guards Place a container 2L 0 53 US gal minimum under the drain plug Unscrew the drain plug with a hexagon key size 12mm A procedure must be applied for the safe disposal of waste material It must comply with all prevailing regulations and legislations of the country where the equipment is to be used REPLACING THE PLUG Clean the drain plug Apply a light coating of glue to the drai...

Page 4: ...r partial removal of the guards SEPARATE THE PUMP Stop the pump Lift the axis lock 37 Lift the closing ring 19 Take off the bush 38 and the closing ring 19 Unscrew the nuts 5 from the coupling tie rods COUPLING THE PUMP Unscrew the nuts 5 from the coupling tie rods After sliding the axis lock 37 and the closing ring 19 take off the motor piston rod to bring in contact with the pump piston Put the ...

Page 5: ...th the product See data sheet of the product manufacturer Use only KREMLIN REXSON T lubricant Unscrew the lid from the cup 3 Run the pump to load the product When the pump is loaded fill the T lubricant into the cup 1 until it reaches the maximum level Refill with the T lubricant until the backflow into the cup 1 2L 0 32 US gal Screw the lid on the cup 3 ...

Page 6: ...lve unscrew both parts then hold cylinder 32 by inserting a rod into the cylinder holes designed for this purpose The ball 37 is secured on the valve 35 by means of a stop ring 36 Clean the parts with an appropriate cleaning product Assembly Reinstall the ball 37 and the stop ring 36 on the suction valve body 35 Change the seal 28 Grease it Apply grease to the the suction valve body thread Remount...

Page 7: ...e 33 with a 58mm wrench by holding the piston 29 Remove the ball 30 Remove the cup seal 31 Clean the parts Assembly Remount a new cup seal 31 Reinstall the ball 30 on the exhaust valve 33 Apply a light coating of grease to the threading of exhaust valve 33 grease type A2 Screw the part in the piston lower part 29 refer to greases in Assembly instructions ...

Page 8: ...ower point close the air inlet valve to prevent the piston from getting up Remove the 3 nuts 22 the washers 21 Pull the suction flange 20 downwards you can see the skirt 10 Nota The cylinder 17 must keep assemble with the suction bearing 11 Unscrew slightly 3 screws 15 Unscrew the skirt 10 tools with a 36mm wrench Nota To make easier the disassembly of the skirt you can remove one of the 3 pump ti...

Page 9: ...harge flange assembly Screw the motor rod into the fluid section piston Lock the assembly Apply a light coating of glue to the fluid section piston threading Loctite 577 Pull the skirt 10 downwards and screw it onto the fluid section piston 29 tool with a 36mm wrench Remount the coupling rod 19 if it has been removed Replace the suction flange 20 Screw the 3 screws 15 Reinstall the 3 washers 21 an...

Page 10: ... piston exhaust flange while following the procedure of the upper thightness seal 25 Disassembly Remove the cylinder 17 from the suction bearing 11 Separate the suction bearing 11 from the motor by remowing the screws 15 Slide then put aside the bellows skirt flange assembly Remove the bellows flange 7 to take off the upper part of the bellows Dismount the skirt 10 Assembly On the work table prepa...

Page 11: ...KREMLIN REXSON 10 N 578 212 110 UK 1506 ...

Page 12: ... the valve body 4 and remove the spring 6 with its washer 8 Assembly Slide the lid of the cup onto the upper elbow tube 14 and hold it in the up position Screw the upper valve assembly with the valve 5 the spring 6 the washer 8 the nut 7 with a 8mm wrench and the washer 8 onto the valve body 4 Screw the upper valve onto the elbow tube 14 with a 18mm wrench Screw the lower valve with the valve 5 an...

Page 13: ...e to property due to removal or partial removal of the guards The maintenance consists in changing the wetted or worn parts and to clean the parts with compatible materials without using abrasive materials that can damage them The O Rings are installed with Kluber petamo grease Make sure the seals are not damaged one damaged seal can lead to a motor malfunction MUFFLER Disassembly Unscrew the muff...

Page 14: ...e discharge valve 13 DETAIL VIEW DISTRIBUTOR MODEL 4 2 Disassembly Unscrew the hoisting ring 1 and remove the washer 2 Remove the cover 3 Unscrew the 4 screws 18 with a hexagon key size 4mm Remove the distributor 10 Assembly Replace the distributor 10 on its location Screw the 4 screws 18 with a hexagon key size 4mm Replace the cover 3 Put the washer 2 Screw the hoisting ring 1 DETAIL VIEW ...

Page 15: ...octite 222 Screw the 5 elbows 42 with a 10mm wrench Screw the 2 screws 52 with a hexagon key size 2 5mm Connect the hoses 41 Replace the cover 3 Put the washer 2 Screw the hoisting ring 1 DETAIL VIEWS SWITCH Disassembly Unscrew the hoisting ring 1 and remove the washer 2 Remove the cover 3 Identify and disconnect the hoses 41 Unscrew the 4 screws 49 with a hexagon key size 3mm Assembly Screw the 4...

Page 16: ... the piston 28 and piston rod 17 Remove the seal 33 with a flat screwdriver Remove the ring 32 with a half round tongs Remove the seal 25 Remove the seal 23 Remove the ring 29 with a half round tongs Remove the scraper seal 31 with a flat screwdriver Remove the seal 30 with a flat screwdriver Assembly Grease slightly the seals Install the seal 30 into the cylinder Install the scraper seal 31 into ...

Page 17: ...ect the hoses 41 on the elbows 40 and 42 Replace the cover 3 Put the washer 2 Screw the hoisting ring 1 DEGREES OF WEAR The wetted parts in contact with the material are subject to wear with time It depends of course on the rates and duration of pump operating also on the material handled Under normal operating and servicing conditions with standard filled material not including foreign matters or...

Page 18: ...KREMLIN REXSON 17 N 578 212 110 UK 1506 FLUID SECTION ASSEMBLY INSTRUCTIONS A 1 A 1 A 1 A 1 A 2 A 2 A 2 C 2 A 1 A 1 C 1 C 1 C 3 C 3 ...

Page 19: ...KREMLIN REXSON 18 N 578 212 110 UK 1506 MOTOR ASSEMBLY INSTRUCTIONS A 5 A 5 C 2 C 1 C 1 A 5 A 5 A 5 A 5 ...

Page 20: ... box 450 g 0 99 lb 560 420 005 A 5 High performance lubricating grease Grease box Kluber petamo GHY 133N 1 kg 2 204 lb 560 440 005 C 1 Medium strength Aneorobic Pipe sealant Loctite 577 250 ml 0 066 US gal 554 180 015 C 2 Low strength Aneorobic Adhesive Loctite 222 50 ml 0 013 US gal 554 180 010 C 3 High strength Aneorobic Adhesive Loctite 270 50 ml 0 013 US gal 554 180 004 ...

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