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R

DK1100 FE / DK3100

10

20 Amp Outlet Required

This machine was intended for use with a 20 amp electrical 
service only.  To reduce the possibility of fi re hazard, only use 
this machine with a properly wired 20 amp outlet, indicated by a 
horizontal notch in the outlet’s left opening.  

Acrylic Top Must Be Secured

Do not operate this machine without the acrylic top positioned 
correctly and secured with the two provided lock-down screws 
(1/8” allen wrench provided).  Running the machine without the 
top in place and properly secured increases your chance of 
injury and is not recommended under any circumstance.

Changing Drill Bits

 

You can expect to drill between 4000 and 5000 holes in Oak 
with your #DKDB drill bit before the bit will need to be sharp-
ened. This baseline was established using the factory set-
tings described in this manual on page 12 (Feed Rate Flow 
Control). Adjust your sharpening schedule for your settings 
and the material that you may be drilling.

IMPORTANT !

Before changing the drill bit, make certain your machine is 
DISCONNECTED from the AIR SUPPLY and/or ELECTRI-
CAL SUPPLY. Cycle the machine via the foot switch several 
times to remove air from the system. Without an air supply or 
electrical supply you can be certain the bit will not acciden-
tally engage while you are performing maintenance.

Step 1:  Disconnect the machine from the air supply and/or  
 electrical 

supply.

Step 2:  Remove the Top Plate to gain access to the inside of 
 the 

machine.

Step 3:  Loosen both Set-screws with the hex key that hold the 
 

drill bit in place inside the Drill Chuck.

Step 4:  Remove the Drill Bit by pushing forward out of the Drill  
 

Chuck and into the Drill Guide Plate until the Drill Bit  

 

clears the Drill Chuck. Angle the Drill Bit slightly and 

 

pull clear of the Drill Guide Plate.

Step 5:  Insert a new or re-sharpened Drill Bit into the Drill 
 

Chuck, aligning the fl at on the Drill Bit shank with the 

 Set-Screws.
Step 6:  Tighten the Set-screws front and back to maintain 
 

equal pressure on the Drill Shaft.

Step 7:  Reset the Counter to track Drill Bit life.

Drill Chuck

Set-screws

Drill Bit

DK3100 Only

The DK3100 machine will allow you to drill a single pocket hole 
or two pocket holes at the same time. The 3-chuck head is 
designed such that two holes may be drilled with 3/4” (middle 
and right bit), 1” (left and middle bit), or 1-3/4” (left and right bit) 
spacing. Note: the middle drill chuck is designed to rotate to the 
left and only a left-hand drill bit should be used in that drill chuck. 
A left-hand bit can easily be identifi ed by the dark-gray color. 

Drill Plug

Set 

Screws

Drill Chuck

Summary of Contents for DK1100 FE

Page 1: ...MMENDED AIR PRESSURES Electric Models 90 psi Pneumatic Models 120 psi 5 2010 DK1149 Rev C R Pro Series INSTRUCTIONAL MANUAL DK1100 Electric and Pneumatic Models DK3100 DK3100 DK1100 TP DK1100 FE DK110...

Page 2: ...r Stock Thickness 11 Clamping Cyclinder Height Feed Rate Clamping Duration 12 Belt Tension 13 DK1100 TP FP Pnuematic Models 14 19 DK1100 TP FP QUICK START GUIDE 14 DK1100 TP FP PARTS DIAGRAM 15 Acryli...

Page 3: ...ion or repairs required due to natural causes or acts of God To obtain warranty service contact the distributor from which this Pocket Hole Boring Machine was purchased or you may contact Kreg Tool Co...

Page 4: ...aware of kickbacks Kickbacks occur when the workpiece binds up while being drilled causing it to twist jump and possibly become airborne To avoid kickbacks and potential injury always use sharp drill...

Page 5: ...s that may affect its operation A guard or other part that is damaged should be properly repaired or replaced as soon as possible preceding any additional use Do not use the machine if you are not qua...

Page 6: ...nez la machine avant d effectuer des ajustements N ajustez jamais le guide le dispositif anti oscillation le cylin dre de serrage la but e de profondeur de mortaise le foret ou tout autre l ment de la...

Page 7: ...convenablement d s que possible avant tout autre usage N utilisez pas la machine si vous n tes pas qualifi pour effectuer ce genre d valuation Ne laissez jamais une machine en marche sans surveillance...

Page 8: ...the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly ins...

Page 9: ...T RIVE 0ULLY YCLE OUNTER RILL IT RIVE SSEMBLY RILL HUCK RILL IT EPTH ONTROL DJUSTER EED 2ATE LOW ONTROL EPTH ONTROL 3WITCH RILL UIDE LOCK LAMP 0AD 3WING 3TOP LAMPING YLINDER LAMPING 4OWER DK1100 FE El...

Page 10: ...0ULLY YCLE OUNTER RILL IT RIVE SSEMBLY RILL HUCK RILL ITS EPTH ONTROL DJUSTER EED 2ATE LOW ONTROL EPTH ONTROL 3WITCH RILL UIDE LOCK LAMP 0AD 3WING 3TOP LAMPING YLINDER LAMPING 4OWER IR ILTER IR AUGE D...

Page 11: ...supply or electrical supply you can be certain the bit will not acciden tally engage while you are performing maintenance Step 1 Disconnect the machine from the air supply and or electrical supply St...

Page 12: ...back into the resting position Lock Nut Depth Control Switch Head Depth Control Adjuster A Adjusting the Fence Setting The Fence can be adjusted to align the pocket hole to the center of material of d...

Page 13: ...more clamping time Turning the Screw in the counter clockwise direction decreases the duration less clamping time Make certain to tighten the Locking Collar to prevent the Screw from accidentally drif...

Page 14: ...machine is DISCONNECTED from the AIR SUPPLY and ELECTRICAL SUPPLY Cycle the machine via the foot switch several times to remove air from the system Without an air supply or electrical supply you can...

Page 15: ...reg does not recommend the use of a long extension hose for use with this product Depending on the frequency of use Kreg recommends that you grease the planetary gear on the pneumatic drill at least o...

Page 16: ...Y RILL HUCK RILL IT EPTH ONTROL DJUSTER EED 2ATE LOW ONTROL EPTH ONTROL 3WITCH RILL UIDE LOCK LAMP 0AD 3WING 3TOP LAMPING YLINDER LAMPING 4OWER IR ILTER IL UBRICATOR IR AUGE 0NEUMATIC OTOR EED 2ATE YL...

Page 17: ...the Drill Chuck and into the Drill Guide Plate until the Drill Bit clears the Drill Chuck Angle the Drill Bit slightly and pull clear of the Drill Guide Plate Step 5 Insert a new or re sharpened Dril...

Page 18: ...he Drill Depth Control Adjuster until the Head fully depresses the plunger on the Depth Control Switch Step 4 Tighten the Lock Nut to lock the Depth Control Adjuster in position Step 5 Pull the Drill...

Page 19: ...djust the duration that the pneumatic clamp engages the material before during and after the drilling operation is performed The factory setting of this valve will maintain the correct amount of time...

Page 20: ...t switch several times to remove air from the system Air System Lubricator An Air System Lubricator is provided to maintain proper lubrication to the pneumatic motor The Air System Lubricator is fille...

Page 21: ...R NOTES 20...

Page 22: ...R NOTES 21...

Page 23: ...R NOTES 22...

Page 24: ...Kreg Tool Company 201 Campus Drive Huxley IA 50124 800 447 8638 www kregtool com R...

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