KPC MGC500 Operating And Maintenance Instructions Manual Download Page 1 | Manualshive

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MINI-TRANSPORTER

OPERATING AND MAINTENANCE INSTRUCTIONS

MINI-TRANSPORTER SERIES

WARNING

！

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.

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Summary of Contents for MGC500

Page 1: ...TER SERIES WARNING Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future ref...

Page 2: ...s machine are not followed Read and understand this manual and safety labels on machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or...

Page 3: ...always follow the instructions in this manual Warning Term Definition DANGER Indicates an imminently hazardous situation which will result in death or serious injury if the user does not follow the p...

Page 4: ...machine powered off in a proper place in plain and predisposed The whole personnel that can be involved in the use of the machine has to be educated for a correct use in order to never jeopardize nei...

Page 5: ...riving method 16 2 2 4 Speed changing method 17 2 2 5 Parking method 17 3 Attached Tools 18 3 1 Attachment lists 18 3 2 Cargo box install instructions 18 4 Maintain and Repair 20 4 1 Replacement and S...

Page 6: ...roubleshooting 25 5 1 Walking apparatus 25 5 2 Brake apparatus is not good 25 5 3 Track fall off 25 5 4 Turning apparatus is not good 25 6 Transportation Storage 26 6 1 Transportation essentials 26 6...

Page 7: ...ity matters always remember to safe driving safe operation 1 1 Instructions before driving Wear appropriate safety clothing and proper safety gear Do not wear the leisure clothes like vests shorts and...

Page 8: ...rive and operate the machine shall not drive and operate the machine 1 2 Instructions while driving Forbid to drive where in poor ventilation Start and drive the engine in good ventilation places and...

Page 9: ...er it is also forbidden to turn around when on a beveled level When driving at dangerous place please obey the indicator When in condition of blurring view narrow bevel or up and down roads please obe...

Page 10: ...chine roll over Lay the machine at the horizontal position if it is necessary 1 4 Parking instructions Forbid to park in dangerous area Park at the stable roads forbid to park in dangerousarea Fasten...

Page 11: ...ery spare part name MINI TRANSPORTER WITH OPENNING DOOR 1 Walking clutch lever 2 Steering lever 3 Standing platform lock 4 Throttle lever 5 Dumper lifting lever 6 Speed lever 7 Forward reverse lever 8...

Page 12: ...CONSTRUCTION FIELD 1 Walking clutch lever 2 Steering lever 3 Standing platform lock 4 Throttle lever 5 Main transmission rod 6 Moving direction control rod 7 Auxiliary transmission rod 8 Hydraulic cyl...

Page 13: ...WITH LIFT CARGO BOX 1 Walking clutch lever 2 Steering lever 3 Standing platform lock 4 Throttle lever 5 Main transmission rod 6 Moving direction control rod 7 Auxiliary transmission rod 8 Hydraulic cy...

Page 14: ...ver 3 Battery power display switch 4 Standing platform lock 5 Electric power display screen 6 Power switch 7 Emergency stop switch 8 Cargo box lock 9 Auxiliary transmission rod 10 Moving direction con...

Page 15: ...ck the cap Suggestions Using fuel Unleaded gasoline oil capacity 3 6L 2 2 1 3 Check and charge of electricity 1 Turn the switch on and ensure the electricity If the electricity is not enough please ch...

Page 16: ...tes working without any burden to warm up themachine Suggestions After you have the machine the first week about 40 50H justfor running avoid any overloading The way of starting 1 Please ensure the cl...

Page 17: ...ose to people around while driving Make sure the safe affairs around in order to keep the speed please check theroad conditions and slope before driving the machine To avoid any skidding turning over...

Page 18: ...he clutch lever forward to PARKING position stop themachine 3 Turn the gear lever to N position 4 Turn the main swift to OFF position stop the engine 5 Turn the fuel swift to OFF position Suggestions...

Page 19: ...e the machine on a flat road 2 Mount the rear side panel and the left and right side panel into the base panel of the cargo box insert the pin roll and the cotter then fasten the hasp 3 The installing...

Page 20: ...19 Connecting rod of the Cargo box Pin Pin...

Page 21: ...orizontally 2 Remove the vent bolt 3 One end of the oil pipe insert the oil port The other end connect with the funnel fill 2 5L Oil oil number GL 4 4 After fill tighten the vent bolt 4 1 1 2 Oil Leve...

Page 22: ...tructions of oil change for Engine Put the machine on the flat ground turn the oil box cover on and check the oil level 4 2 Checking List Oil drain plug Lowest oil level Highest oil level Hydraulic oi...

Page 23: ...and bearing wheels please adjust if there is anyimpropriety 3 Lay down the machine 4 4 2 Adjustment Lift the machine to the same level with ground 1 Loosen the nuts 2 Adjust the bolts to confirm ther...

Page 24: ...2 1 The belt is not separated completely please adjust the tension position of V belt Removed plate A of bolt of the small pulley and tension pulley in the parking position does not touch the V belt t...

Page 25: ...is between50 60mm 4 Tighten the nut 1 5 Loosen the nut 2 6 Put walking clutch rod to Walking position and adjust adjusting nut 2 to cancel the brake condition and to make sure there is enough space f...

Page 26: ...stment is not good and adjust it to its bestposition see4 6 5 2 2 Keep the brake day if there is water inside Brake apparatus hitting the brake for few times 5 2 3 Overload reduce the load 5 3 Track f...

Page 27: ...ed Before sealing up the machine must be cleaned thoroughly all connecting parts shall be tuned and fastened Do finish the technical maintenance with proper working time see 4 2 thus the machine can b...

Page 28: ...d be dry It is forbidden to put the machine together with material or gas that is corrosive 10 The spare parts that are taken off from the machine shall be cleaned well packed and stored in dry storag...

Page 29: ...und mm 830 Track distance from the center mm 622 Cargo box bottom plate height mm 260 Cargo box Inner plate dimension Length mm 1120 width mm 742 Height mm 260 Dumping method manual Dumping angle degr...

Page 30: ...ormance Walking Speed Forward 1 km h 0 75 Forward 2 km h 1 2 Forward 3 km h 2 Forward 4 km h 2 9 Forward 5 km h 4 8 Forward 6 km h 7 8 Backward 1 km h 1 2 Backward 2 km h 4 9 Minimum turning radius m...

Page 31: ...from the center mm 622 Cargo box bottom plate height mm 500 Cargo box Inner plate dimension Length mm 1000 Width mm 760 Height mm 500 Dumping method Hydraulic lift Dumping angle degree 42 Engine name...

Page 32: ...ward 2 km h 1 2 Forward 3 km h 2 Forward 4 km h 2 9 Forward 5 km h 4 8 Forward 6 km h 7 8 Backward 1 km h 1 2 Backward 2 km h 4 9 Minimum turning radius m 1 15 Minimum ground clearance mm 100 Climbing...

Page 33: ...from the center mm 622 Cargo box bottom plate height mm 260 Cargo box Inner plate dimension Length mm 870 Width mm 742 Height mm 260 Dumping method Hydraulic lift Lifting Height mm 1200 Engine name 17...

Page 34: ...ward 2 km h 1 2 Forward 3 km h 2 Forward 4 km h 2 9 Forward 5 km h 4 8 Forward 6 km h 7 8 Backward 1 km h 1 2 Backward 2 km h 4 9 Minimum turning radius m 1 15 Minimum ground clearance mm 100 Climbing...

Page 35: ...ack distance from the center mm 622 Cargo box bottom plate height mm 260 Cargo box Inner plate dimension Length mm 1120 Width mm 742 Height mm 260 Dumping method Electric lift Dumping angle degree 38...

Page 36: ...rd 4 km h 2 9 Forward 5 km h 4 8 Forward 6 km h 7 8 Backward 1 km h 1 2 Backward 2 km h 4 9 Minimum turning radius m 1 15 Minimum ground clearance mm 100 Climbing ability 20 Brake method Hoof block br...

Page 37: ...el assy 9 Throttle switch operation panel assy 10 Throttle cable operation panel assy 11 Directional control cable operation panel assy 12 Speed control cable operation panel assy 13 Steering control...

Page 38: ...37...

Page 39: ...38...

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