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kozy heat CSK-335, Installation & Operating Manual

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kozy heat CSK-335 Installation & Operating Manual Download Page 17

Page 15

J.  ATTACH THE SHROUD

 

Shroud assembly includes:

(1) Shroud top 

(2) 10-24 x 1" RH Philips Mch Screw (#300388)

(1) Shroud left side

(6) 8 x 3/8" Phillips PH-Type B Blk Zinc SMS (#300121) 

(1) Shroud right side

(4) 10-24 x 1/2" PH Phillips Truss head Screw BZ (300338-1)

(1) Upper Hood 
(1) Lower grill

ASSEMBLE THE SHROUD - Figure J-1

1. Secure the right and left shroud pieces to the top piece

by aligning the (2) holes in the side pieces to the holes in

the top piece.  Secure with 3/8" phillips head screws

provided (2 ea. side) (B).

2. Attach the upper hood to the shroud top piece by

aligning the holes on the top flange on the hood to the

corresponding mounting holes on lower inside flange of

the shroud top piece.  Secure with (2) 3/8" phillips head

screws (A), provided. 

       

              

ATTACH THE SHROUD - Figure J-2

1. Align the holes in the tabs located  on the inside flange of

the shroud side pieces to the threaded mounting nuts

located on the inside side flanges on the insert.  NOTE:

There are (2) for each side.

2. Secure the shroud by inserting (1) 1/2" phillips head

screw through the  holes and into the threaded mounting

nuts.

3. Adjust fireplace  so that is sets against the fireplace

face finish material.

INSTALL THE LOWER GRILL - Figure J-2

1. Partially thread the 1" phillips head screws, provided,

into the mounting nuts on each side of the grill and

align to the corresponding mounting holes the inside

flange of the shroud side pieces.

2. Tighten the phillips head screws to secure the lower

grill in position.  

NOTE:  The grill may be adjusted slightly from side to

side if necessary.

 

Figure J-1

NOTE:  Screws (A) & (B) are secured 
                        from the bottom

Figure J-2 - Lower right side of insert and shroud shown.

Secure lower grill with 1"
phillips head screw. 
(1 each side.)

Secure shroud with ½"  phillips 
head screws.  (2) each side.

Summary of Contents for CSK-335

Page 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type s of gas indicated on the rating plate This a...

Page 2: ...eck millivolt board installation 13 Complete fan wiring installation Models CSK 335 CSK 335 RF 14 Assemble Attach The Shroud 15 Install the lower grill 15 Log Installation 16 Complete the Installation Initial Lighting 17 Replace the Glass Assembly 17 Thermostat Remote Control Wall Switch Installation Model CSK 335 only 18 Model CSK 335 Lighting Shutdown Procedures 19 20 Manifold outgoing Inlet inc...

Page 3: ...ntrol system and any gas control which has been under water COMMONWEALTH OF MASSACHUSETTS INSTALLATIONS WARNING This Product Must Be Installed By A Licensed Plumber Or Gas Fitter When Installed Within The Commonwealth of Massachusetts IMPORTANT Installation of a CO detector is required in the fireplace room WARNING DO NOT REPLACE THIS BURNER WITH ANY OTHER SIZED BURNER REPLACEMENT WITH AN UNAUTHOR...

Page 4: ...y A Remove the chimney cap NOTE It is helpful to have two people complete the next step in determining chimney height B With one person at the fireplace and the other person at the top of the chimney measure from the base of the fireplace to the top of the chimney Subtract 23 for the height of the insert This is the total length of co linear flexible aluminum you will require MEASUREMENT FROM FIRE...

Page 5: ...chimneys Includes 12 ft compressed expandable to 35 ft co linear 3 x 3 flexible chimney and termination cap This insert is also approved for use with Dura Vent Ameri Vent Selkirk Metalbestos 3 x 3 Co linear vent systems Refer to the instructions accompanying the vent system as well as the venting requirements and instructions in this manual 2 Shroud 3 pc 4 pc Standard shrouds are available for thi...

Page 6: ...e gas line must only be done by a qualified person in accordance with local building codes IMPORTANT DO NOT RUN THE GAS LINE IN A MANNER THAT WOULD OBSTRUCT THE OPERATION OF THE FAN OR FAN COMPONENTS This fireplace is equipped with a 3 8 flexible gas line connection 18 long CAUTION The manual shut off valve and millivolt board flexible gas line must not extend outside the insert unit cavity See th...

Page 7: ...d inlet incoming pressures are located in front of the gas valve The right pressure tap is the manifold pressure and the left pressure tap is the incoming pressure Follow instructions on page 21 for Model CSK 335 and page 24 for Model CSK 335 RF for checking these pressures GAS SPECIFICATIONS NATURAL GAS The minimum inlet gas supply pressure 5 0 in W C Recommended inlet gas supply pressure 7 0 in ...

Page 8: ... the glass frame pull the latch handles out then down to release from the clips on the glass assembly C Lift the glass assembly up off the tabs at the top of the firebox D Pull the bottom of the glass assembly out and remove E Set aside where it will not be broken 2 REMOVE THE AIR DUCT Figure C 2 A Remove the air duct located at the top of the insert by sliding it back out of the channel Figure C ...

Page 9: ...equirements in your area WARNING Thisapplianceisequippedwithathree prong grounding plugforprotectionagainstshockhazardandshould be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Figure D 1 DIRECT WIRE INSTALLATION 1 Remove the 2 screws securing the removable access panel with electrical box romex connector installed from the...

Page 10: ...n is equipped with a three prong grounding plug attached to the end of the fan electrical cord for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not remove the grounding prong from the plug Do not allow any excess fan cord to touch the fireplace NOTE Code approved line voltage wiring 14 gauge or better must be used when wiring thi...

Page 11: ...ir pipes be connected to the correct collar both on the termination kit and air duct on the insert A Carefully extend the 3 exhaust and combustion air intake pipes to equal the total chimney length required NOTE If you are using the stubbed method for the combustion air pipe extending it is not necessary Determine the length needed from the air duct on the insert to above the damper opening in the...

Page 12: ...sed and flexible pipe s down the existing chimney Figure E 2 B To secure the chimney termination cap to the existing chimney apply a liberal bead of sealant provided around the top of the existing chimney Set the termination cap into position as instructed in the vent system installation manual OPTIONAL 816 CL kits Secure the termination cap to the existing chimney with the 2 self tapping screws a...

Page 13: ...the 3 collar marked Exhaust on the air duct Secure with 3 self tapping screws provided Apply additional sealant around the joint to ensure an air tight seal Figure E 6 C Apply a liberal bead of sealant provided around the 3 collar on the air duct Slide the 3 combustion intake pipe over the collar and secure with 3 self tapping screws provided To ensure an air tight seal apply additional sealant ar...

Page 14: ...ning the air duct into the channels at the top of the insert and sliding the air duct forward until it stops Figures F 2 F 3 Figure F 2 Figure F 3 3 Secure air duct to the insert at the front with 2 sheet metal screws included in the fireplace components packet Refer to Figure F 4 Figure F 4 Position air duct into the channels and slide forward ...

Page 15: ... running the gas line through the bottom IMPORTANT Do not run the incoming gas line in a manner that would obstruct the operation of the fan 3 Install the manual shut off valve included with this fireplace upstream from the regulator 4 Connect the flexible gas line installed on the gas valve on the millivolt board to the manual shut off valve H Check millivolt board installation NOTE Refer to page...

Page 16: ...rom the receptacle Adjust the position of the temperature control switch to a warmer location under the firebox to turn the fan ON sooner or move it to a cooler location under the firebox to turn the fan ON later The fan will turn on when the sensor in the temperature control switch reaches 110o F and will turn OFF when the sensors reach 90o F After adjustment plug the 3 prong plug on the fan cord...

Page 17: ...he holes in the tabs located on the inside flange of the shroud side pieces to the threaded mounting nuts located on the inside side flanges on the insert NOTE There are 2 for each side 2 Secure the shroud by inserting 1 1 2 phillips head screw through the holes and into the threaded mounting nuts 3 Adjust fireplace so that is sets against the fireplace face finish material INSTALL THE LOWER GRILL...

Page 18: ... down onto the mounting studs so that the logs will be setting on the burner assembly 2 Install ember logs CX4 CX5 in front of the burner as shown in Figure K 1 3 Install top logs CX6 CX11 onto the base logs aligning the logs to the corresponding notched out sections in the base logs Figure K 2 4 Place rock wool burning embers as desired onto the logs and burner to enhance glowing effect and flame...

Page 19: ... 2 REPLACE THE GLASS Refer also to Figure L 1 WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS ASSEMBLY REMOVED CRACKED OR BROKEN Replacement of the glass assembly should be done by a licensed or qualified service person A Align the 2 slots in the top of the glass assembly over the 2 tabs on the fireplace at the top B Place the glass assembly so it is flush with the front of the fireplace fron...

Page 20: ... each wall switch thermostat wire and connect to the top and bottom terminals on the gas valve marked TH REMOTE CONTROL USERS Follow instructions included with the remote control IMPORTANT The insulated cover included with the remote control must be placed over the remote receiver to protect it from overheating Remote Control Wiring Diagram Figure M 2 Thermostat Wiring Diagram Figure M 1 IMPORTANT...

Page 21: ...in or turn by hand don t try to repair it call a qualified service technician Forced or attempted repair may result in a fire or explosion and loss of warranty D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water DO NOT STORE OR USE GASOLINE OR O...

Page 22: ...F rocker switch to OFF flip off the wall switch or adjust the setting on the thermostat or remote control NOTE The pilot will stay lit TO TURN THE PILOT OFF To turn off the pilot push in and turn the control knob to the OFF position DO NOT FORCE NOTE A PAINT SMELL WILL OCCUR DURING THE FIRST FEW HOURS OF BURNING IT IS RECOMMENDED TO LEAVE THE FAN OFF DURING THIS PERIOD AS THIS WILL SPEED UP THE PA...

Page 23: ...ld pressure reading is within the normal range an incoming pressure check is not necessary A too high or too low pressure reading warrants an inlet incoming gas pressure check TO CHECK THE INLET PRESSURE 1 Loosen Inlet pressure tap screw E by turning screw counter clockwise 2 Attach manometer using a 5 16 I D hose F 3 Light the pilot 4 Push the control knob on the gas valve A in slightly and turn ...

Page 24: ...ot use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water DONOTSTOREORUSEGASOLINEOROTHERFLAMMABLEVAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance need...

Page 25: ... heats TO TURN THE BURNER OFF LOCAL SETTING Turn the control knob clockwise to the pilot position REMOTE SETTING The RT8220A transmitter can shut off the main burner and fan however the control is still ON and a command from the transmitter can turn the main burner and fan ON TO TURN OFF THE SYSTEM 1 Open the doors or lower grill to access the gas valve controls 2 Turn the gas control knob clockwi...

Page 26: ...the gas supply at the manual valve in the gas piping to the appliance or for LP at the tank 9 Loosen but do not remove the inlet tap captive screw 10 Attach a plastic tube with a 1 4 shell ID and connect the manometer 11 Turn on the gas supply at the manual valve 12 Check the inlet tap pressure 13 Turn the gas control knob to the OFF position 14 Repeat the Gas Leak Test at the pressure tap with th...

Page 27: ...ENOR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSEIMPROPERANDDANGEROUSOPERATION VERIFY PROPER OPERATION AFTER SERVICING MILLIVOLT BOARD SYSTEM 1 Annual cleaning of the burner is required The burner assembly may be removed for easier access 2 Refer to pages 26 27 for comple...

Page 28: ...lve 6 Model CSK 335 RF Unplug the fan cord from the duplex receptacle then disconnect the 2 wires from the fan cord Note The wires will remain connected to the back of the gas valve Refer to wiring diagram Figure D 2 page 8 7 Remove the glass assembly refer to Figure C 1 page 6 Set aside on a protected surface where it will not become damaged 8 Remove the log set and place on a protected surface w...

Page 29: ...slide all the way to the back Refer to Figure P 2 page 26 4 Place the burner assembly onto the heat shield aligning the burner venturi over the burner orifice and the 2 mounting holes to the mounting studs in the heat shield Secure with the nuts removed in step 9 page 26 Refer to Figure P 1 page 26 5 Re install the logs Refer to page 16 for proper placement if necessary 6 Connect the flexible gas ...

Page 30: ...No spark when piezo Wire on back of piezo button is loose or off Put wire back into place button is depressed Wire from piezo to electrode is loose at electrode Reconnect wire Electrode moved out of position Realign electrode with 1 8 space between it the pilot 2 Pilot won t light Gas shut OFF Turn Gas ON Gas line not purged Hold black control knob in long enough to purge line Not holding black co...

Page 31: ...enough Replace generator millivolts to operate burner Wall switch remote control or thermostat not Connect properly or disconnect connected properly or turned to wrong setting See and use ON OFF switch only Figures M 1 M 2 page 18 Model CSK 335 5 Burner won t stay lit Generator wires loose on Reposition wires and tighten screws valve terminals See Figures Q 1 Q 2 for wiring instructions Generator ...

Page 32: ... 235 Natural Gas orifice 35 700 109 Honeywell RF Pilot Assembly 700 250 LP Gas orifice 50 700 060 Flexible Pilot Tubing Valve to Pilot CXL H35N RF Natural Gas Conversion Kit 700 083 Piezo Ignitor w wire CXL H50L RF LP Gas conversion kit 700 092 Millivolt Generator 700 203 Manual Shut off Valve CXL 135 Burner assembly GLASS GLASS GASKET FAN ASSEMBLIES REPLACEMENT CXL 057T Replacement Valance w glas...

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