kozy heat 911-XXL Installation And Operation Manual Download Page 32

PAGE 31 

Burner Ports 

Annual cleaning of the burner system is required.  

The burner assembly may be removed for easier access. Refer to page 18

 

in this installation manual for complete instruction on removing & 

reinstalling the burner assembly. 

Visually check for blocked port holes, especially near the pilot. Blocked port holes may cause delayed ignition. 

Reinstall burner assembly following instructions on page 18 of this installation manual. 

Visually check pilot light and burner when in operation. The flames should be steady, not lifting or floating. 

The appliance is required to be inspected at least once a year by a professional service person. 

 

The compartment below firebox (behind lower grill) must be cleaned at least once a year, more frequent cleaning may be required due to excessive 
lint from carpeting, bedding materials, or other fibrous materials. It is imperative that the burner be cleaned once 

a year. 

Burner Orifice 

MAINTENANCE                                

CONTROL BOARD SYSTEM 

Pilot 

Figure 31a 

NOTE:      INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY  QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE  
 

INSPECTED BEFORE USE AND ANNUALLY BY A QUALIFIED  SERVICE PERSON. MORE FREQUENT CLEANING  MAY BE  

                   REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIALS, ETC.  IT IS IMPERATIVE THAT CONTROL     

COMPARTMENTS, BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN

.

 

Annual examination of venting system by a qualified agency is required. 
 
IF VENT-AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON, RE-INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL 
INSTALLATION. 
 
The flow of combustion and ventilation air must not be obstructed. 

VENT SYSTEM 

FAN 

IMPORTANT:  ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE. 

 

Clean glass only when cool and only with non-abrasive cleansers. 
 
Do not operate this fireplace with glass/frame assembly removed, cracked or broken. 
 
The glass assembly, part #700-01T, shall only be replaced as a complete unit, as supplied by Hussong Mfg. Co., Inc. 
 
Replacement of glass & frame assembly, part #700-01T, must only be performed by a licensed or qualified service person.  
DO NOT SUBSTITUTE MATERIALS. 
 
Do not strike or slam glass door assembly.

 

CAUTION:  LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND  
 

  DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING. 

 

CAUTION: KEEP APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS, SUCH AS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. 

GLASS CLEANING & REPLACEMENT 

The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling. 

Summary of Contents for 911-XXL

Page 1: ...the vicinity of this or any other appliance IF YOU SMELL GAS Do not light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a ne...

Page 2: ...on and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hu...

Page 3: ...ormation 1 TABLE OF CONTENTS Table of Contents 2 SAFETY INFORMATION Safety Information 3 FEATURES Features 4 COMMONWEALTH OF MASSACHUSETTS INFORMATION Commonwealth of Massachusetts Information 5 SPECI...

Page 4: ...d other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be place on or near the appliance Adequate accessibility clearances for servicing...

Page 5: ...or thermostatic remote control Wall mount thermostat wireless wall mount thermostat Decorative screen doors in various styles and finishes Decorative full door shrouds in various styles and finishes...

Page 6: ...8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in...

Page 7: ...latch glass frame assembly 3 Millivolt board with burner cover 4 Log set see page 22 5 150 CFM fan kit 6 Co linear air duct 911XXL only Figure 6b Figure 6a FIREPLACE DIMENSIONS DESCRIPTION Height Wid...

Page 8: ...tom shrouds may be ordered on a non returnable basis When ordering a custom shroud please specify existing fireplace front opening height and width Grill set required in various finishes purchased sep...

Page 9: ...mney must be comprised of one of the following Factory built chimney 8 203mm minimum inside diameter Masonry Chimney 6 x 8 minimum inside diameter Existing Chimney Height Minimum 11ft 3 35m Maximum 40...

Page 10: ...insert is ever removed removal of rivets or screws is acceptable The refractory glass doors screen rails screen mesh and log grates may be removed from existing fireplace before installing this gas fi...

Page 11: ...mounting stud has been provided on right side of fireplace to reposition speed control receptacle assembly if desired Incoming wiring 110V 120V Speed Control Receptacle Assembly Temperature Switch Mag...

Page 12: ...tch or thermostat Attach appropriate connectors to wall switch thermostat wires and connect to top and bottom terminals marked TH TPTH on gas valve REMOTE CONTROL Follow instructions included with rem...

Page 13: ...ny If not follow ANSI 223 1 Commonwealth of Massachusetts Installation must be done by a licensed plumber or gas fitter IMPORTANT The efficiency rating of this appliance is a product of thermal effici...

Page 14: ...Duct Figure 13a Large Restrictor Bend tabs to approx 80 degree angles to create tension to hold itself in place when installed Remove tab s to create small restrictor Slide restrictor into exhaust pi...

Page 15: ...f tapping screws provided To ensure an air tight seal additional sealant should be applied at the point of connection Combustion intake extension Apply a liberal bead of sealant provided around male e...

Page 16: ...n installation manual included with chosen vent system 3 From inside existing fireplace opening CAREFULLY pull ropes down until 4 exhaust pipe and 3 combustion air intake if using full connection meth...

Page 17: ...uct to insert by aligning two holes in insert top to studs on each side of 4 exhaust duct and four holes at back of insert to mounting studs at lower end of air duct Leveling legs 2 per side IMPORTANT...

Page 18: ...st be electrically grounded and connected in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Current Edition or the Canadian Electrical Code...

Page 19: ...OUT SEALING GASKET LOCATED UNDER CONTROL BOARD IN PLACE 1 Place control board in firebox aligning holes in control board with mounting studs in firebox bottom Ensure sealing gasket in in place on fire...

Page 20: ...ea side 3 Snap rocker switch into place on shroud 4 Slide one connector on each rocker switch wire to the rocker switch 5 Attach shroud to insert by placing tabs on left and right shroud pieces into s...

Page 21: ...s from lower grill insert grill bolts through lower hinges on insert Attach and tighten nuts Snap On Off rocker switch into mounting hole as shown 1 Remove glass frame assembly Refer to page 9 if nece...

Page 22: ...nside of insert Figure 21a OPTIONAL MASONRY PANEL INSTALLATIONS 1 Remove screws A 2 ea side securing masonry panels Figure 21b 2 Align holes in mounting brackets to corresponding holes in insert face...

Page 23: ...og placement may affect flame appearance and cause excessive soot to build up on logs and glass Figure 22a PAGE 22 Left panel Right panel BC BB S424 S423 S421 AP1 X5 BL Position left and right bottom...

Page 24: ...VALVE PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH PAGE 23 Figure 23a...

Page 25: ...NY OTHER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequa...

Page 26: ...fireplace is initially lit condensation will appear on the glass this is normal in all gas fireplaces and will disappear after several minutes B Locate pilot follow metal tube from gas control Located...

Page 27: ...off wall switch or adjust setting on thermostat or remote control NOTE The pilot will stay lit H Turn pilot off by pushing in and turning gas control knob to OFF DO NOT FORCE The gas control valve has...

Page 28: ...ess rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify it is completely sealed...

Page 29: ...When fireplace is first lit the flames will be blue Flames will gradually turn yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sootin...

Page 30: ...s to approx 80 degree angles to create tension to hold itself in place when installed Remove baffle to expose venting FINALIZING THE INSTALLATION RESTRICTOR USAGE Turn fireplace on and allow to burn f...

Page 31: ...talled with the heat dump in the closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove glass fr...

Page 32: ...G BEDDING MATERIALS ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN Annual examination of venting system by a qualified agency is...

Page 33: ...INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight ha...

Page 34: ...r connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flam...

Page 35: ...rizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Ch...

Page 36: ...is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for proper ins...

Page 37: ...t OCK S47A LP Gas Conversion Kit XXL 035 Burner Assembly Consult your dealer for information on optional accessories available for this fireplace This appliance tested certified by OMNI Test Laborator...

Page 38: ...PAGE 37 LIMITED WARRANTY...

Page 39: ...PAGE 38 LIFETIME WARRANTY...

Reviews: