kozy heat 911-XXL Installation And Operation Manual Download Page 11

911XXL: 

This fireplace insert comes complete with a fan and thermostatic control switch already installed. A speed control, receptacle,  

 

  and fan cord have been installed, wired and mounted in a removable electrical box panel on right side of fireplace. If wiring to  

 

  pre-installed electrical box is desired, wiring should be run prior to permanently setting insert in place and connecting vent system. 

  

1. 

911XXL

: Remove speed control / receptacle assembly from right side of insert floor. 

 

2. 

911XXL / 91XL-RAD

: Remove (2) screws securing speed control / receptacle to expose wiring. 

 

3.  Remove existing cord and insert 110V-120V wiring (with ground) through romex connector, wiring to speed control / receptacle assem-

bly, matching black (hot), white (neutral), and green (ground) wire to the corresponding wires on speed control / receptacle assembly.  

NOTE: The (3) wire nuts obtained when removing existing cord may be used for this purpose. 

 

4.  Secure speed control / receptacle assembly into the electrical box with (2) screws provided. 

 

5.     Attach electrical box to insert floor with nut. 

 

Refer to page 17

 

for instructions on completing fan wiring after insert has been installed. 

 
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes,  
with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Codes, CSA C22.1

  

DIRECT WIRE CONNECTION MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN. 

NOTE: A mounting stud has been provided on right side of fireplace to reposition speed control / receptacle assembly if desired. 

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        Speed Control    /     Receptacle Assembly 

Temperature Switch: 

Magnetically attaches to bottom 

of firebox. 

Electrical Box 

60Hz 

 

110V-120V

 

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FAN DIRECT WIRE INSTALLATION  

911XXL-RAD:   

A speed control, receptacle, and fan cord have been installed, wired and mounted in an electrical box panel included with 

 

            fan kit. If hardwiring to electrical box is desired, wiring should be run prior to permanently setting insert in place and  

 

            connecting vent system. 

  

PAGE 10 

NOTE: Code approved line voltage wiring 14 gauge or better must be used when wiring this assembly. Refer to local electrical codes for    

specific requirements in your area. 

 
DIRECT WIRE INSTALLATION: The cord must be removed and wiring disassembled. Insert 110V-120V wiring (with ground) through 

 

 

                                           romex connector and wire to box cover assembly, matching black, white & green (ground) wires to  

 

 

 

 

       corresponding wires on electrical box cover assembly. 

NOTE: If wiring to pre-installed electrical box is desired, wiring should be run prior to permanently setting insert in place and  
 

connecting vent system.   

 

 

 

If this fireplace insert is being installed in minimum opening dimensions,  wiring may need to be completed after fireplace insert 
is set in place. 

WARNING: This appliance is equipped with a three-prong (grounding) plug for protection against shock hazard and should be plugged   
 

    directly into a properly grounded three-prong receptacle. Do not cut or remove grounding prong from this plug. Do not allow 

 

    any excess fan cord to touch fireplace. 

Figure 10a 

Summary of Contents for 911-XXL

Page 1: ...the vicinity of this or any other appliance IF YOU SMELL GAS Do not light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a ne...

Page 2: ...on and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hu...

Page 3: ...ormation 1 TABLE OF CONTENTS Table of Contents 2 SAFETY INFORMATION Safety Information 3 FEATURES Features 4 COMMONWEALTH OF MASSACHUSETTS INFORMATION Commonwealth of Massachusetts Information 5 SPECI...

Page 4: ...d other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be place on or near the appliance Adequate accessibility clearances for servicing...

Page 5: ...or thermostatic remote control Wall mount thermostat wireless wall mount thermostat Decorative screen doors in various styles and finishes Decorative full door shrouds in various styles and finishes...

Page 6: ...8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in...

Page 7: ...latch glass frame assembly 3 Millivolt board with burner cover 4 Log set see page 22 5 150 CFM fan kit 6 Co linear air duct 911XXL only Figure 6b Figure 6a FIREPLACE DIMENSIONS DESCRIPTION Height Wid...

Page 8: ...tom shrouds may be ordered on a non returnable basis When ordering a custom shroud please specify existing fireplace front opening height and width Grill set required in various finishes purchased sep...

Page 9: ...mney must be comprised of one of the following Factory built chimney 8 203mm minimum inside diameter Masonry Chimney 6 x 8 minimum inside diameter Existing Chimney Height Minimum 11ft 3 35m Maximum 40...

Page 10: ...insert is ever removed removal of rivets or screws is acceptable The refractory glass doors screen rails screen mesh and log grates may be removed from existing fireplace before installing this gas fi...

Page 11: ...mounting stud has been provided on right side of fireplace to reposition speed control receptacle assembly if desired Incoming wiring 110V 120V Speed Control Receptacle Assembly Temperature Switch Mag...

Page 12: ...tch or thermostat Attach appropriate connectors to wall switch thermostat wires and connect to top and bottom terminals marked TH TPTH on gas valve REMOTE CONTROL Follow instructions included with rem...

Page 13: ...ny If not follow ANSI 223 1 Commonwealth of Massachusetts Installation must be done by a licensed plumber or gas fitter IMPORTANT The efficiency rating of this appliance is a product of thermal effici...

Page 14: ...Duct Figure 13a Large Restrictor Bend tabs to approx 80 degree angles to create tension to hold itself in place when installed Remove tab s to create small restrictor Slide restrictor into exhaust pi...

Page 15: ...f tapping screws provided To ensure an air tight seal additional sealant should be applied at the point of connection Combustion intake extension Apply a liberal bead of sealant provided around male e...

Page 16: ...n installation manual included with chosen vent system 3 From inside existing fireplace opening CAREFULLY pull ropes down until 4 exhaust pipe and 3 combustion air intake if using full connection meth...

Page 17: ...uct to insert by aligning two holes in insert top to studs on each side of 4 exhaust duct and four holes at back of insert to mounting studs at lower end of air duct Leveling legs 2 per side IMPORTANT...

Page 18: ...st be electrically grounded and connected in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 Current Edition or the Canadian Electrical Code...

Page 19: ...OUT SEALING GASKET LOCATED UNDER CONTROL BOARD IN PLACE 1 Place control board in firebox aligning holes in control board with mounting studs in firebox bottom Ensure sealing gasket in in place on fire...

Page 20: ...ea side 3 Snap rocker switch into place on shroud 4 Slide one connector on each rocker switch wire to the rocker switch 5 Attach shroud to insert by placing tabs on left and right shroud pieces into s...

Page 21: ...s from lower grill insert grill bolts through lower hinges on insert Attach and tighten nuts Snap On Off rocker switch into mounting hole as shown 1 Remove glass frame assembly Refer to page 9 if nece...

Page 22: ...nside of insert Figure 21a OPTIONAL MASONRY PANEL INSTALLATIONS 1 Remove screws A 2 ea side securing masonry panels Figure 21b 2 Align holes in mounting brackets to corresponding holes in insert face...

Page 23: ...og placement may affect flame appearance and cause excessive soot to build up on logs and glass Figure 22a PAGE 22 Left panel Right panel BC BB S424 S423 S421 AP1 X5 BL Position left and right bottom...

Page 24: ...VALVE PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH PAGE 23 Figure 23a...

Page 25: ...NY OTHER APPLIANCE DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN CLOTHING AND FURNITURE AWAY This appliance needs fresh air for safe operation and must be installed so there are provisions for adequa...

Page 26: ...fireplace is initially lit condensation will appear on the glass this is normal in all gas fireplaces and will disappear after several minutes B Locate pilot follow metal tube from gas control Located...

Page 27: ...off wall switch or adjust setting on thermostat or remote control NOTE The pilot will stay lit H Turn pilot off by pushing in and turning gas control knob to OFF DO NOT FORCE The gas control valve has...

Page 28: ...ess rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify it is completely sealed...

Page 29: ...When fireplace is first lit the flames will be blue Flames will gradually turn yellowish orange during first 15 minutes of operation If flames remain blue or become dark orange with evidence of sootin...

Page 30: ...s to approx 80 degree angles to create tension to hold itself in place when installed Remove baffle to expose venting FINALIZING THE INSTALLATION RESTRICTOR USAGE Turn fireplace on and allow to burn f...

Page 31: ...talled with the heat dump in the closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove glass fr...

Page 32: ...G BEDDING MATERIALS ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN Annual examination of venting system by a qualified agency is...

Page 33: ...INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure the thermocouple connection at gas valve is fully inserted and tight ha...

Page 34: ...r connections are bad TROUBLESHOOTING BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flam...

Page 35: ...rizontal vent 1 4 6 mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Ch...

Page 36: ...is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for proper ins...

Page 37: ...t OCK S47A LP Gas Conversion Kit XXL 035 Burner Assembly Consult your dealer for information on optional accessories available for this fireplace This appliance tested certified by OMNI Test Laborator...

Page 38: ...PAGE 37 LIMITED WARRANTY...

Page 39: ...PAGE 38 LIFETIME WARRANTY...

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