kozy heat 56150 Installation Manual Download | Manualshive

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1

TABLE OF CONTENTS

SAFETY INFORMATION

Safety Information

2

SPECIFICATIONS

Components List

3

Gas Pressure Requirements / BTU’s

3

THERMOSTAT / WALL SWITCH / REMOTE

Thermostat / Wall Switch / Remote

4

OPERATING INSTRUCTIONS

Valve and Pilot Assembly Components

5

Lighting and Shutdown Instructions

6-8

Pressure Testing

9

TROUBLESHOOTING

Troubleshooting

10-12

CONVERSION KIT INSTRUCTIONS

Conversion Kit Instructions

13-15

MAINTENANCE

Maintenance

16

REPLACEMENT PARTS

Replacement Parts

17

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Summary of Contents for 56150

Page 1: ...xplosion may result causing property damage personal injury or loss of life This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INST...

Page 2: ...ustomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Chairman INTRODUCTION Read this manual before installing or operating this appliance Please retain this owner s manual for future reference Homeowner Reference Information We recommend that you record t...

Page 3: ...embly 7 GAS LINE CONNECTION Gas Line Connection 8 VENTING Approved Venting 9 Horizontal Terminations 9 Vertical Terminations 9 Horizontal Vertical Combination Terminations 10 Restrictor Requirements Installation 10 Elbows 10 Termination Cap Location 11 Vent Termination Clearances Vertical Cap Requirements 12 LOG SET INSTALLATION Log Set Installation 13 MILLIVOLT BOARD REMOVAL INSTALLATION Millivol...

Page 4: ...eplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances for servicing and proper operation must be maintained This appliance must not share or be connected to a chimney flue serving an...

Page 5: ... appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the ...

Page 6: ...t Width Depth at leg base Depth at unit top Vent to unit back Unit top to vent top INCHES 27 3 4 27 1 2 17 1 4 16 1 2 4 2 1 2 MILLIMETERS 705 699 438 419 102 64 27 1 2 699mm 2 1 2 64mm 27 1 2 699mm 16 1 2 419mm 4 102mm 15 381mm 17 1 4 438mm 26 1 4 667mm 15 7 8 403mm CLEARANCES 27 3 4 705mm Figure 5a 5 127mm 47 1194mm 1 25mm 5 127mm 7 178mm 1 25mm 5 127mm 1 25mm 5 127mm 24 1 2 622mm Figure 5b ...

Page 7: ...s PLACEMENT CLEARANCE REQUIREMENTS This fireplace must be installed on a level surface capable of supporting fireplace and venting Fireplace must be placed directly on wood or non combustible surface not linoleum or carpet extending entire depth and width of fireplace Due to high surface temperatures fireplace should be located out of traffic and away from furniture and draperies This fireplace ma...

Page 8: ...firebox GLASS FRAME ASSEMBLY REMOVE GLASS FRAME ASSEMBLY INSTALL GLASS FRAME ASSEMBLY Pull knobs out and down to release IMPORTANT Vent cap location must be in compliance with guidelines on page 11 of this manual Minimum venting 75 1 905m from floor or hearth to top of vent pipe Wall pass thru required for all horizontal runs Refer to vent manufacturer s to determine which pass thru will work best...

Page 9: ...ace is equipped with a 3 8 10mm x 18 457mm long flexible gas connector and manual shut off valve The gas line should be run to the point of connection where the shut off valve and flexible gas line will connect The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of psi 3 5 kPa The ap...

Page 10: ...nation cap VERTICAL TERMINATIONS MINIMUM 3ft 914mm horizontal termination cap MAXIMUM 40ft 12 19m horizontal termination cap Figure 9b NOTE Horizontal sections require 1 4 6mm rise for every 12 305mm of travel CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance NOTE Page 10 has information on restrictor installation in conjunction wit...

Page 11: ...ppearance and instructions on installation after venting is completed RESTRICTOR Slide restrictor into exhaust pipe at top of fireplace with tabs pointing towards you prior to attaching venting HOR VERT COMBINATION 0 2 4 6 8 10 12 14 16 20 22 18 24 26 28 30 40 38 36 34 32 10 12 14 16 18 20 22 24 26 28 30 6 1m 6 1m Termination must be within shaded area ft 0 2 4 6 8 12 9m 9 14m Figure 10b Figure 10...

Page 12: ...o any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above if within 10ft 3 05m horizontally Massachusetts installations 10ft 3 05m L Above paved side walk or paved driveway located on public property 7ft 2 13m US This gas appliance must not be connected to a chimney serving any other appliance TERMINATION VENT CAP LOCATION LOCATION CLEARANCE...

Page 13: ...8 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements CAUTION This appliance must not be connected to or joined with any chimney flue serving any other appliance Figure 12a If vent is closer than 8ft 2 44m it must terminate at least 2ft 0 61m higher than any portion of a building within 10ft 3 05m of the vent Approved Cap Approved vent pi...

Page 14: ... a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner Figure 13a Figure 13b CAUTION Do not place logs directly over burner port holes Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass NOTE Log numbers are located on bottom of each log Refer to following instructions and illustrations for proper placement AT...

Page 15: ...er cover making sure burner tube is properly positioned over burner orifice and sides of cover are inside flanges on board 3 Re connect flexible gas line to manual shut off valve 4 Reconnect any remote control wall switch or thermostat wires to top bottom terminals on gas valve 5 Re install log set Page 13 6 Re install glass assembly Page 7 7 Verify proper log placement operation of fireplace and ...

Page 16: ...15 minutes of operation If flames remain blue or become dark orange with evidence of sooting black tips the burner tube venturi may need adjustment FACTORY SET BURNER TUBE VENTURI SETTINGS ADJUST AS NECESSARY FOR YOUR INSTALLATION NATURAL GAS LP PROPANE GAS 3 16 5mm OPEN 5 8 16mm OPEN TO ADJUST VENTURI BURNER VENTURI IMPORTANT SLIGHT ADJUSTMENTS TO THE BURNER VENTURI OPENING CREATE DRAMATIC RESULT...

Page 17: ...reviously removed 6 Reinstall refractory and log set 7 Attach glass frame assembly and light fireplace Wait 15 minutes before determining if any further modifications are necessary RESTRICTOR INSTALLATION MODIFICATION after termination completion RESTRICTOR TROUBLESHOOTING FLAME APPEARANCE DRAFT PROBLEM RESTRICTOR SOLUTION Short flickering Excessive draft not enough restriction Add restrictor Lift...

Page 18: ...has been installed with heat dump in closed position and will operate at its peak efficiency at this setting The heat dump may be opened as much as necessary to maintain desired heat level Remove glass frame assembly open or close heat dump as desired re install glass frame assembly FINALIZING THE INSTALLATION Shown in closed position Shown in partial open position CAUTION DO NOT ATTEMPT ADJUSTMEN...

Page 19: ...leansers WARNING DO NOT OPERATE APPLIANCE WITH GLASS FRAME ASSEMBLY REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part 700 015T shall only be replaced as a complete unit as supplied by Hussong Mfg Co Inc Replacement of glass fram...

Page 20: ...t in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repair YEARS 2 10 Subject to the conditions requirements listed below beginning with the first day of the second year and continuing through the tenth year Hussong Manufacturing Co Inc will at its discre...

Page 21: ...the time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge all obligations with respect to this Lifetime Warranty by refunding the wholesale price of the defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manuf...

Page 22: ...ice or maintenance can cause injury or property damage Refer to fireplace installation manual and this manual For assistance or additional information consult a qualified installer service agency or the gas supplier HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future ref...

Page 23: ...T WALL SWITCH REMOTE Thermostat Wall Switch Remote 4 OPERATING INSTRUCTIONS Valve and Pilot Assembly Components 5 Lighting and Shutdown Instructions 6 8 Pressure Testing 9 TROUBLESHOOTING Troubleshooting 10 12 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 13 15 MAINTENANCE Maintenance 16 REPLACEMENT PARTS Replacement Parts 17 ...

Page 24: ...eplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance Adequate accessibility clearances for servicing and proper operation must be maintained This appliance must not share or be connected to a chimney flue serving an...

Page 25: ...embly 900 085 4 Restrictor Plate NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 W C 1 25 kPa 7 W C 1 74 kPa recommended 11 W C 2 74 kPa recommended MAXIMUM INLET GAS PRESSURE 10 5 W C 2 62 kPa 13 W C 3 24 kPa MANIFOLD PRESSURE HI 3 8 inches W C 95 kPa 11 W C 2 74 kPa MANIFOLD PRESSURE LO 1 1 inches W C 27 kPa 6 3 inches W C 1 57 kPa ORIFICE SIZE 33 52 INPUT 33 000 BTU hr 9 67 kW 31 500 BTU hr 9 2...

Page 26: ...re control switch unplug 3 prong plug on fan cord from receptacle Adjust position of temperature control switch to a warmer location under firebox to turn fan ON sooner or move it to a cooler location under firebox to turn fan ON later The fan will turn on when sensor in temperature control switch reaches 110 F and will turn OFF when sensor reaches 90 F After adjustment plug 3 prong plug on fan co...

Page 27: ...ed cover included with remote control must be placed over remote receiver to prevent overheating NOTE Fireplace must be turned ON and OFF by same method For example If fireplace is turned ON by remote control it must be turned OFF by remote control IMPORTANT If ON OFF rocker switch wires are not disconnected the ON OFF rocker switch on millivolt board must be in OFF position for proper operation o...

Page 28: ...6 VALVE PILOT ASSEMBLY COMPONENTS VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI LO FLAME ADJUSTMENT KNOB ON OFF ROCKER SWITCH Figure 6a ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE ...

Page 29: ... PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY READ BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light an...

Page 30: ...l gas go to next step 10 Push gas control knob in slightly and turn counterclockwise to ON The burner can now be turned ON by depressing ON OFF rocker switch located beside valve or wall switch OR by setting thermostat or remote control to desired setting 11 Turn on all electric power to appliance if applicable 6 Locate pilot follow metal tube from gas control Located inside combustion chamber 7 P...

Page 31: ...e has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace Adjust by turning middle knob on gas control valve ADJUSTING FLAME HEIGHT TURN BURNER OFF TURN PILOT OFF NOTE The pilot will stay lit NOTE This control valve has an interlock device If pilot has been turned off it cannot be relit until thermocouple has cooled approximately 60 seconds Figu...

Page 32: ...te manometer reading 6 Press rocker switch to OFF 7 Disconnect manometer hose and tighten screw clockwise Screw should be snug do not over tighten 8 Attach manometer to manifold pressure tap to verify it is completely sealed Manometer should read no pressure when rocker switch is pressed to ON INLET PRESSURE TEST 1 Loosen inlet IN pressure tap screw counter clockwise 2 Attach manometer using a 5 1...

Page 33: ...G LIGHTING INSTRUCTIONS A Check that pilot flame impinges on thermocouple Clean and or adjust pilot for maximum flame impingement B Ensure thermocouple connection at gas valve is fully inserted and tight hand tight plus 1 4 turn C Thermocouple reading below 15 millivolts Disconnect thermocouple from valve place one millivolt meter lead wire on end of thermocouple and other millivolt meter lead wir...

Page 34: ...ch wires on gas valve If burner lights wires are faulty or connections are bad BURNER WILL NOT LIGHT FREQUENT PILOT OUTAGES A Pilot shield not installed B Pilot flame too high or too low causing pilot safety to drop out Clean and adjust flame for maximum flame impingement on thermopile BURNER WON T STAY LIT A Thermopile wires loose at valve terminals Tighten if necessary B Thermopile wires ground ...

Page 35: ... pitch on horizontal vent 1 4 6mm rise per foot is required on horizontal venting E Inner vent pipe leaking exhaust gases back into firebox Check for leaks Repair if necessary F Improper vent cap installation Check for proper vent cap installation Maximum downward slope of horizontal vent cap is 1 4 6mm Adjust if necessary Check vent cap for blockage Remove debris if necessary G Excessive draft GL...

Page 36: ...tion of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Refer to appliance owner s manual or product data plate for proper inlet and manifold pressure adjustments and orifice sizing LP CONVERT PILOT ASSEMBLY 1 Using a 7 16 wrench loosen and remove pilot hood by turning counter clockwise 2 Remove pilot orifice located inside pilot housing Ins...

Page 37: ...ns with soapy water whether field or factory made 6 Test inlet pressure Visually check pilot flame Flame should envelope top of flame sensor and extend onto burner far enough for proper ignition To Adjust pilot Turn pilot adjustment screw clockwise to decrease or counter clockwise to increase pilot flame 7 Turn fireplace off 8 Affix gas type sticker to label 9 Re install glass frame 10 Verify prop...

Page 38: ...flames Improper Venting Gas pressure too high Correct pilot flame Figure 16b BURNER TUBE VENTURI ADJUSTMENT GUIDELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly TO ADJUST VENTURI Figure 16c IMPORTANT SLIGHT ADJUSTMENTS TO BURNER VENTURI OPENING CREATE DRAMATI...

Page 39: ...TEM IS DISASSEMBLED FOR ANY REASON RE INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION The flow of combustion and ventilation air must not be obstructed VENT SYSTEM FAN Clean glass only when cool and only with non abrasive cleansers WARNING DO NOT OPERATE APPLIANCE WITH GLASS FRAME ASSEMBLY REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD ONLY BE PERFORMED BY A LICENSED OR QUAL...

Page 40: ...lexible Gas Line Valve to Burner Connection 700 087 S I T Valve LP Gas 700 233 Natural Gas Burner Orifice 33 700 064 Pilot Generator Thermocouple Nat Gas 700 252 LP Gas Burner Orifice 52 700 064 1 Pilot Generator Thermocouple LP Gas OCK S33B Natural Gas Conversion Kit 700 090 Piezo Igniter w Nut no wire OCK S52 LP Gas Conversion Kit 700 099 Flexible Pilot Tubing Valve to Pilot S36 043B Pilot Shiel...

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