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Kortho

 Hot Quickcoder User manual 

20

APPENDIX A: LIST OF POSSIBLE MALFUNCTIONS

Making a Diagnosis of Malfunctions

A diagnosis can be made at the electrical level using the lights on the Control Panel of the Control 
box.

The lights on the control box control panel indicate the following:

ON, green, left:

 Light illuminated: 12V DC power supply present for electronics.

ON, green, right: 

 Light illuminated: 24V DC power supply present for 

                                   magnetic valve coil and print signal sensor.
START, green:

 Light illuminated: the sensor is activated.

STOP, orange: 

 Light illuminated: the HQC is in preheating mode.

The lights to the upper left of the turn knobs indicate the following:

TEMP, red:

PULSE/TIME, yellow: 

PRINT/DELAY, green:

!

WARNING:

If you decide to open the Control box or the HQC, the entire installation should first be disconnected 
from the power! This is done by removing the mains cable from the Control box (see figure 5).

Light is lit: the heating element is receiving voltage.
Light burns continuously: the heating element is preheating the printhead.
Light is blinking at a steady rate: the set temperature of the sensor has been reached.

Light is lit: the magnetic valve is being powered.

Light is lit: during the delay time. The light is also lit up whenever the 
PRINT/DELAY is not switched on.

Summary of Contents for H210 AM

Page 1: ...kortho Hot Quickcoder Artikelnummer Articlenumber H210 AM NE...

Page 2: ...german H210 AF Frans French Copyright 2002 bv korthofah Alle rechten voorbehouden All Rights Reserved In de EC gedrukt Printed in the EC 2002 Door voortdurende innovatie van onze producten is het moge...

Page 3: ...OPERATION 13 5 1 Setting up the Control box 13 5 2 Applying the text material 14 5 3 Adjusting the position of the HQC 14 6 STARTING UP THE HOT QUICKCODER 15 6 1 Preparation for use 15 6 2 Adjustment...

Page 4: ...Connection diagrams 28 Control Box Electrical Connection Diagram 28 Signal device Checking Wiring Connection 29 Setting the HQC to the correct mains voltage 110 220V 29 EC DECLARATION OF AGREEMENT 30...

Page 5: ...Kortho Hot Quickcoder User Manual 5 ENGLISH MANUAL ENGELSE HANDLEIDING...

Page 6: ...the end of its life span The Hotrolls should be treated as small chemical waste N B The above statement is based on the legislation in force as at mid 1995 1 3 Normal use Normal use means use under n...

Page 7: ...e Control box A good print quality is achieved with a correct combination of stamping time stamping pressure temperature of the text head and the setting of any counter pressure plate Figure 2 The Con...

Page 8: ...ton is illuminated when a print signal is received from the signal emitter This may be a switch photocell relay contact inductive sensor or 24V DC voltage pulse The orange light on the STOP button goe...

Page 9: ...t emits a light signal during the stamping time PRINTDELAY 11 The green light on this dial is illuminated when a print signal is emitted by the signal emitter The print delay can be deactivated by con...

Page 10: ...ve with regard to the Hot Quickcoder Safety measures are given in this manual for situations which are potentially dangerous The following is an overview of the most important safety measures SAFETY M...

Page 11: ...h temperature hight voltageparts Coding unit remains Maximum adjustable Voltage hot for a while pressure requirements after use 3 2 Explanation of attached stickers Figure 6 Symbols Various warning sy...

Page 12: ...4 Fix the coder to the support 5 Mark the desired position of the holes for assembling the Control box pitch is 70 mm 6 Drill the fixing holes for the Control box diameter 4 5 mm of M4 7 Assemble the...

Page 13: ...lly switches to the warming up position after the ON button has been pressed The red light next to the TEMP turn knob 9 will be lit continuously No prints are made during the warming up phase if a pri...

Page 14: ...shown 2 to 3 mm from the surface to be coded A fine adjustment is available as an option This can be used to adjust the distance to the product simply and accurately 1 Crossing clamp 2 Adjusting ring...

Page 15: ...tivate the HEAD OUT button on the Control box see section 5 1 8 Set the temperature adjustment on the Control box section 5 to position 8 which sets the temperature to 135 C 9 Take account of 15 to 20...

Page 16: ...re to 4 bar 2 Set the temperature to position 8 135 C 3 Set the stamping time such that an optimum print is generated If necessary the print quality can be improved by slightly increasing the pressure...

Page 17: ...nt becomes less legible the Hotroll should be replaced Replace the used roll with a roll which has already been brought up to the correct temperature in the preheating chamber of the HQC 1 Activate th...

Page 18: ...r time several days 1 Stop the supply of products 2 Activate the HEAD OUT button on the Control Panel 3 Remove the Hotroll from the coding part of the HQC 4 Activate the HEAD IN button on the Control...

Page 19: ...use of the HQC No special tools are needed for carrying out maintenance work 9 2 Cleaning The HQC can best be cleaned using a dry brush The control box can best be cleaned using a cleaner that will no...

Page 20: ...nge Light illuminated the HQC is in preheating mode The lights to the upper left of the turn knobs indicate the following TEMP red PULSE TIME yellow PRINT DELAY green WARNING If you decide to open the...

Page 21: ...utton lights are still on Is the light next to the Temp dial illuminated Yes Go to checkpoint 4 No Perform steps 1 22 and 15 Perform steps 3 8 9 17 and 18 Perform steps 11 and 12 Activate the ON butto...

Page 22: ...eckpoint 7 No Perform steps 1 and 15 Perform steps 8 9 and 23 Perform steps 10 and 18 Perform steps 11 and 12 Activate the ON button and the START button Set the temperature and wait until the TEMP li...

Page 23: ...the power supply board to the control board 9 Check whether the flat cable which runs from the control panel to the control board is damaged or has come loose 10 Check the air pressure This should be...

Page 24: ...ble heating sensor If necessary replace the power and control cable see electrical connection diagram appendix C B Text head moves but no printing or only partial printing visible possible cause actio...

Page 25: ...rol cable or the mains cable short circuit or breakage If necessary replace the power and control cable see electrical connection diagram appendix C 3 Sensor is broken or defective Test the sensor at...

Page 26: ...r Mini Kortho Logic Controller Inputs Detection input J10 24VCC SIGNAL GALV and GROUND with anti branching circuit for Sensors of type NPN open collector PNP open collector These are connected to 24V...

Page 27: ...switch 24V DC 30 mA The connection you use is on J3 called PRINT It is used to synchronise the HQC with the packaging machine if the packaging supports this Preheating signal As soon as the STOP butto...

Page 28: ...Quickcoder User manual 28 Appendix C Connection diagrams Control Box Electrical Connection Diagram PCB supply Hot Quickcoder Electrical connection diagram HQC SW 1 NPN 1 ON 2 OFF PNP 1 OFF 2 ON PULSE...

Page 29: ...sensor on how the wiring for this sensor should be connected to the Control box Check that the sensor is suitable for a supply voltage of 24V DC that it can switch 30 mA current etc Sometimes a sensor...

Page 30: ...ollowing type numbers 809477 STANDARD SUPPORT HQC 809489 FINE ADJUSTMENT STD SUPPORT Also included under supports are supports built specifically for customers by B V Korthofah this declaration compli...

Page 31: ...Kortho Hot Quickcoder User Manual 31 MULTI LANGUAGE SECTION...

Page 32: ...Kortho Hot Quickcoder User Manual 32 BIJLAGE APPENDIX D Dimensioned sketches Artikelnummer Item number 810819 Hot Quickcoder AT...

Page 33: ...Kortho Hot Quickcoder User Manual 33 Artikelnummer Item number 810387 Commandokast Control box HQC AT...

Page 34: ...Kortho Hot Quickcoder User Manual 34 Artikelnummer Item number 809477 Standaard Steun Standard support HQC...

Page 35: ...Kortho Hot Quickcoder User Manual 35 BIJLAGE APPENDIX E Naleverbare Onderdelen Spare parts Artikelnummer Item number 810819 Codeergedeelte Coding part HQC AT...

Page 36: ...Kortho Hot Quickcoder User Manual 36 Artikelnummer Item number 810387 Commandokast Control box HQC AT...

Page 37: ...LONG KQC F 304789 AXE COURT KQC F 304818 VIS P T KQC F 304999 RESSORT PORTE TEXTE F 315614 TAMPON MAC F Art Nr REF L 315795 AXE UNITE CHAUFFAGE KET F 315808 PORTE RESSORT KET F 315935 PORTE AMORTISSEU...

Page 38: ...ZEN D 304818 INBUSSCHRAUBE QC D Art Nr REF L 304999 BLATTFEDER TEXTKOPF D 315614 PUFFER HP D 315795 ACHSE HEIZUNG HQC D 315808 FEDER HALTER HQC D 316454 NOCKENHALTER HQC D 316651 SCHUTZKAPPE HQC D 317...

Page 39: ...Kortho Hot Quickcoder User Manual 39...

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