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AIR-SEP

 Pressure Maintenance with AIR-SEP

 SmartControl 

28 

KOREX Benelux B.V. 

8. 

Fault Overview / Maintenance / Cleaning 

 

8.1 

Fault Finding: 

Before starting the fault finding, without fail, the supply voltage must be switched off!

 

Fault 

Cause 

Pump (10) doesn't start. 

 - No or defective power supply to the motor. 
 - Defective micro-fuse (on the back of the AIR-SEP

 SmartControl controller) 

 - Control current circuit has failed or is defective. 
 - Motor defective.  
 - Pump blocked by contamination. 

Pump (10) runs but delivers 
no water. 

 - Air in the pump (vent the pump).  

 - Suction or pressure line blocked. Pump blocked. 
 - Suction line leaking.  
 - Suction valve (16) blocked. 

Pump (10) runs with reduced 
performance 

 - Suction or pressure line contaminated. 
 - Pump contaminated. 
 - Suction valve (16) blocked. 

No pressure maintenance and 
/ or. cycling of the pump 

 - Check the overflow valve (11) / suction valve (16). 

Lack of water 

 - The shut-off valve (1a) might be closed. 
 - The dirt trap (1b) is blocked. 
 - The sieve in the magnetic valve (18) is blocked  
 - The float (12b) doesn't rise. 

Level switch  

 - The gauge glass (12) is defective and / or broken. 
 - No float movement possible due to sediment; 
   clean if necessary. 

Air in the heating element 

- Open the thermostatic valve. The venting takes place by means of the water 
flow only with open thermostatic valves. 

 
8.2 

Desludging of the Expansion Tank 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once per year, drain off the water in the tank (A1) by means of 
the ball valve (5) and through the cleaning opening behind the 
cladding vacuum out the salts and minerals.  

To do so, the cleaning opening cover (13) must be removed 
using the star screws (13a). 

The sealing profile (13b) under it might possibly need to be 
replaced. 

        

 

13b 

13 

13a 

 

A1 

 

Summary of Contents for AIR-SEP AS-T 100 Series

Page 1: ...AIR SEP Pressure Maintenance with touchscreen color display User manual AIR SEP Type AS T 20 and 48 AIR SEP Type AS T 100 up to 2400 Version 1 02 GB www korexbenelux com...

Page 2: ...to 2400 8 2 3 Scope of Supply 9 2 4 Accessories for Types AS T 20 and 48 recommended 9 2 4 1 Accessories for Types AS T 100 to 2400 recommended 9 2 5 Accessories optional 9 2 6 Accessories for Cooling...

Page 3: ...with Level Switch 25 7 3 Suction Valve 25 7 4 Overflow Valve 26 7 5 Water Magnetic Valve with Pulse Output 27 7 6 Cleaning Opening 27 8 Faults Maintenance Cleaning 28 8 1 Fault Finding 28 8 2 Desludg...

Page 4: ...not in accordance with the intended purpose of the equipment Incorrect and or improper commissioning operation maintenance servicing repair and installation of the equipment Non observance of the safe...

Page 5: ...am in the fresh water feed line included in Accessory 1 Fresh Water Connection The filling of the system must take place in accordance with VDI 2035 and must be documented A plant logbook must be kept...

Page 6: ...d on the expansion tank A1 Optionally several expansion tanks also with a second valves and control section can be connected 2 1 3 Degassing For the degassing of the system water two hydraulic connect...

Page 7: ...upply voltage 230 VAC 50 Hz 1a Ball valve 3 wire via terminal box 10A fuse 1b Dirt trap 7 Potential free alarm signal max 230 VAC 1A 1c Water volume meter 8 AIR SEP SmartControl with touch screen colo...

Page 8: ...ry 1 Fresh Water Connection 3 wire via terminal box 10A fuse 1a Ball valve 7 Potential free alarm signal max 230 VAC 1A 1b Dirt trap 8 AIR SEP SmartControl with touch screen colour display 1c Water vo...

Page 9: ...extended ACCESSORY ARTICLE DESIGNATION PART NO Accessory 1A Fresh water connection as Accessory 1 but with contact water volume meter Z1A Accessory 1M Fresh water connection as Accessory 1 but with M...

Page 10: ...e of glycol water mixtures for fully automatic resupply with 2000 litres and a glycol lifting pump Z15 Commissioning Commissioning by the KOREX Customer Service each unit 473 Not available for the Typ...

Page 11: ...r your personal protective equipment safety helmet protective clothing protective gloves safety shoes Advice Confirm the correct and proper installation and commissioning as in the installation commis...

Page 12: ...DN25 4 4 Electrical Connections The AIR SEP unit is delivered fully wired Two cable lines are routed to the outside 6 Supply voltage 230VAC 50Hz 3x 0 75mm flexible 7 Alarm cable potential free max 23...

Page 13: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 13 4 4 1 Electric Drawing...

Page 14: ...fications and basically needs no correction for the pre settings see the label on the electrical cabinet 2 The hydraulic connections must be made in accordance with 4 3 Hydraulic Connections 3 The pip...

Page 15: ...Wait until the LED lights up constant green 6 Tap using the stylus or finger the flag with the language of your choice You are taken to the homepage 7 Tap the top right hand button You are taken to t...

Page 16: ...ease repeat Points 10 and 11 until the Pressure current is the same as the Pressure set 12 The pressure maintenance pump is now ready for operation 13 By tapping the buttons you return to the homepage...

Page 17: ...wer Level is overflown the indicator changes to OFF the magnetic valve 18 remains open ON as the AIR SEP unit is still feeding water volume X depending on unit type as a resupply volume The litre prec...

Page 18: ...on the system pressure is displayed in the centre The desired pressure maintenance with its switching hysteresis is likewise displayed The navigation menu is located on the right Automatic Mode Status...

Page 19: ...of the fast degassing Remaining Shows the remaining time with active fast degassing Inactive Shows the remaining time during which the fast degassing is paused optional programming Start fast degassi...

Page 20: ...h the use of the AIR SEP VE fitting the value must be changed from 5 l min to 4 l min Resupply monitoring Here it can be decided whether the resupply frequency and resupply volume should be monitored...

Page 21: ...em pressure 2 50 barg Displays the current system pressure in barg Fast degassing OFF ON The fast degassing is inactive active Sensor Lower Level OFF ON The active level sensor ON reports a too low a...

Page 22: ...minute l min Disorder ON OFF A disorder is signalled via a potential free output as normally open normally closed contact In active operation and with no malfunctions present the relay is ON There are...

Page 23: ...enu INFO Reports Here you see an overview of the possible reports If a report failure is active ON by tapping on the respective question mark you receive all the necessary information about it You rec...

Page 24: ...SEP SmartControl 24 KOREX Benelux B V 6 6 Factory Customer Service Menu INTERNAL Settings Parameters This menu is intended exclusively for the KOREX Factory Customer Service and can only be opened th...

Page 25: ...um of 5 times Type AS T 20 48 or 4 times per hour Type AS T 100 2400 are counted by the electronics The fresh water magnetic valve remains closed afterwards and the electronics send out an error messa...

Page 26: ...ernal Allen key from Type AS T 100 Completely pull out the overflow valve upper section or completely screw out the overflow valve body 9a In doing so the pressure setting screw 2a remains in the over...

Page 27: ...korexbenelux com 27 7 5 Water Magnetic Valve with Pulse Output 18 7 6 Cleaning Opening 13b 13 13a For cleaning purposes the cleaning opening cover 13 must be carefully removed by means of the star scr...

Page 28: ...nated Suction valve 16 blocked No pressure maintenance and or cycling of the pump Check the overflow valve 11 suction valve 16 Lack of water The shut off valve 1a might be closed The dirt trap 1b is b...

Page 29: ...Fit a pressure reducer before the system separator Cartridge insert is dirty Remove and clean the cartridge insert Discharge valve doesn t close Sediment on the valve seat Remove and clean or replace...

Page 30: ...Page 31 The EPDM and armoured hoses fitted in the unit must be replaced after 5 years at the latest The water magnetic valve must be replaced after 7 years at the latest 8 5 Service Request A service...

Page 31: ...eed 2 1 3 Fresh water magnetic valve 2 1 4 Pressure maintenance pump 2 1 5 Overflow valve 2 1 6 Fuses 2 1 7 Programme 2 1 8 Alarm signal 2 1 9 Level switch 2 1 10 Pressure transmitter check 2 2 Functi...

Page 32: ...bar g Meter reading water meter fill and resupply water before the initial filling Z m3 Date Meter reading Znew in m3 Water volume V Znew Z in m3 Sum of alkaline earths or total hardness in mol m3 or...

Page 33: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 33 9 4 1 Dimension and Connection Diagram Types AS T 20 and AS T 48 Page 1 of 2...

Page 34: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl 34 KOREX Benelux B V 9 4 1 Dimension and Connection Diagram Types AS T 20 and AS T 48 Page 2 of 2...

Page 35: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 35 9 4 2 Connection Diagram for 2 Sources Types AS T 20 and AS T 48...

Page 36: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl 36 KOREX Benelux B V 9 4 2 Dimensions and Connections Diagram Types AS T 100 to AS T 2400...

Page 37: ...AIR SEP Pressure Maintenance with AIR SEP SmartControl www korexbenelux com 37 9 4 3 Connections Diagram for 2 Sources Types AS T 100 to AS T 2400...

Page 38: ...P Pressure Maintenance with AIR SEP SmartControl 38 KOREX Benelux B V KOREX Benelux B V Raadhuisplein 27a NL 2411BD Bodegraven Tel 31 0 172 611 719 E Mail info korexbenelux com Internet www korexbenel...

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