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EDITION NO. : KA1S20201702R3

- Gearbox(or Reducer section)

  • The gearbox(or reduction section) in the hoist body is lubricated with grease, and the grease should be changed at

    least one year.

  • Do use the grease or its equivalent of Korea Dowcorning BR-2

  • The quantity of 10~15cm

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 grease should be thoroughly lubricated as changed.

  6.2 Maintenance

- Do disconnect air supply lines

- Do disassemble air chain hoist on the floor.

- Assembly and disassembly work may only be performed by experienced technicians.

- Adjustment, maintenance and inspection activities and inspection deadlines including specifications concerning

   replacement of parts/assemblies prescribed in the operating instructions must be observed.

- Hook

  • Hook should not be used after repairing.

  • Inspect hook carefully for cracks using magnetic particles or other suitable non-destructive method.

  • Inspect hook retaining parts.

  • Make sure the hook latch is present and operating.

- Brake

  • During long time usage, the brake power becomes poor by the wear of the brake lining, cam, and shoe.

• In this case, do adjust the brake clearance periodically.

KA1S - SERIES

고려호이스트

6

    In this case, do adjust the brake clearance periodically.

  • Brake cam, shoe and lining should be changed properly.

- Casing

  • Check for distortion, wear and continued ability to support load, especially the part of the suspension eye.

- Push button

  • Make sure the O-ring and spring of the valve insert and seat properly.

  • Make sure each hose connect properly to the pendant control.

  • Check the air leakage of the pendant control.

- Air motor

  • Air motor described here is a vane type. A vane type air motor consists of a rotor which plays a role on a shaft, a vane

    fixed on the rotor, a cylinder which wraps the rotor, and a side-plate dividing both sides of the cylinder. Each 

    consistents is finished in a precise process keeping an exact clearance. As a result, other foreign materials or poor

    lubrication causes serious problems.

  • Make sure the measuring digit between a vane and a rotor keep as follows.

53.7mm

22.0mm

2.8mm

3.6mm

Standard dimensio

Limits of use

53.9mm

23.0mm

3.1mm

3.4mm

MARK

A

B

C

D

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Summary of Contents for KA1S Series

Page 1: ...NUAL AIR CHAIN HOIST KA1S SERIES INSTALLATION OPERATION MAINTENANCE PART IDENTIFICATION READ THIS MANUAL BEFORE INSTALLATION OPERATION OR MAINTENANCE KEEP THIS MANUAL AVAILABLE WARNING NEVER USE THE H...

Page 2: ...KA1S SERIES CONTENTS Hook 6 Brake 6 Casing 6 Push button 6 Air motor 6 Brake adjustment 7 6 3 Storage of hoist 8 6 4 Troubleshooting 8 7 Air hoist part indentification 9 7 1 Main body ass y KAH1 0100...

Page 3: ...with Never use the air hoist for lifting or lowering people and never allow anyone to stand on a suspended load Safe operating instructions are provided to make all operators aware of dangerous practi...

Page 4: ...tallation 4 1 Installation Installation of air hoist at any supporting or structure such as I beam track system concrete floor and etc is KA1S SERIES 4 Installation of air hoist at any supporting or s...

Page 5: ...chain Using the hoist when the load chain is twisted could result in damage to the hoist failure of the load chain or Causing personal injury or death Be sure the load chain is in the correct position...

Page 6: ...time usage the brake power becomes poor by the wear of the brake lining cam and shoe In this case do adjust the brake clearance periodically KA1S SERIES 6 In this case do adjust the brake clearance p...

Page 7: ...rake does not have any slip in accordance with the brake adjustment Loose the brake setting bolt 1 and the brake Brake Adjust Plate Brake Pad Brake Setting Nut ACCESSORY NAME Brake Cam KA1S SERIES NAM...

Page 8: ...ing may slow or the hoist does not operate Lubricate air motor after checking it Replace or clean air filter Cause Insufficient air pressure or volume The diameter of hose is small Other foreign mater...

Page 9: ...AH1 0147 KAH1 0148 Snapring Lock Washer Brake Cam Bolt Brake Cam Lock Bolt Ring Gear Bolt Chain Guide Washer Bolt Reducer Cover KAH1 0119 KAH1 0110 KAH1 0111 KAH1 0112 KAH1 0114 KAH1 0116 KAH1 0118 KA...

Page 10: ...1 12 2 38 1 13 2 39 1 14 1 40 1 15 1 41 1 Pendant Piston Pendant Spring Control Valve Spring Pendant Spring Cap KAH1 0308 KAH1 0309 KAH1 0310 KAH1 0311 KAH1 0312 KAH1 0313 KAH1 0314 KAH1 0315 Pendant...

Page 11: ...y KAH1 0400 KAH1 0206 KAH1 0213 Spring Pin Bearing KAH1 0207 KAH1 0214 Spring Pin Snapring NO Q ty Remark NO Q ty Remark 1 1 9 2 Description Brake Cover Part No Part No Description KAH1 0401 KAH1 0409...

Page 12: ...Block 1000Kg 6 1 16 1 7 1 8 2 7 5 1 KA1 Bottom Hook Assembly 250 500Kg Bolt KAH1 0508 KAH1 0506 KAH1 0516 Idle Sheave KAH1 0507 Thrust Bearing Nut 3 9 8 6 5 7 1 NO Q ty Remark NO Q ty Remark Descript...

Page 13: ...6 1 Push Button Assembly KA PB EM2P 000 KA PB G2P 008 Fixed Fin NO Q ty Remark NO Q ty Remark 1 1 12 1 2 1 13 1 3 1 14 3 KA PB G2P 003 Handle UP Switch KA PB G2P P05 Mud Bolt KA PB G2P 002 Part No Pu...

Page 14: ...cription KAH1 0701 Chain Box KAH1 0705 Washer Part No Description Part No KAH1 0704 Bolt KAH1 0703 Bolt KAH1 0706 Lock Nut 7 8 Pull Type Controller Assembly KAH1 0800 NO Q ty Remark 1 1 2 1 4 4 Handle...

Page 15: ...1 12 1 Steel Ball Coned Disc Spring OLP 1T P05 Pilot Regulator OLP 1T 0106 Valve Valve Seat OLP_1T_P02 Pin Hook Ass y OLP_1T_0102 OLP_1T_0103 OLP_1T_P03 Part No Description OLP_1T_0107 Hook Nut OLP_1T...

Page 16: ...EDITION NO KA1S20207102R3 8 Air circuit diagram for air hoist 8 1 Normal type Standard KA1S SERIES 16 8 1 Normal type Standard 16...

Page 17: ...EDITION NO KA1S20207102R3 8 2 Pull type controller Option KA1S SERIES 17 17...

Page 18: ...EDITION NO KA1S20207102R3 8 3 Safety valve type Option KA1S SERIES 18 18...

Page 19: ...EDITION NO KA1S20207102R3 8 4 Overload protector type Option KA1S SERIES 19 19...

Page 20: ...20207102R3 Head Office Factory 42 MTV 4 ro Danwon gu Ansan Si Gyeonggi do Korea TEL 82 31 431 6030 Fax 82 31 499 3630 A S Center 82 31 8033 3214 WEB SITE http www koreahoist co kr E mail koreahoist ko...

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