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EDITION NO. : KA1S20201702R3

1. Safety instructions before completing installation

  Air chain hoists are only intended for lifting and moving loads and may be used as stationary or traveling units. Air chain hoists

  may only be operated when in perfect working order by trained personnel in accordance with the relevant safety and accident

  prevention regulations. This also includes compliance with operating and maintenance conditions specified in the operating

  instructions. Any failure to comply with the safety instructions stated in these operating instructions can result in death or

  personal injury. Observe general statutory and other obligatory regulations relating to accident prevention and environmental

  protection and basic health and safety requirements in addition to those included in these operating instructions.

  Such requirements may relate, for example, to the handling of hazardous materials or the provision/wearing of personal

  protection equipment. We assume no liability for damage and malfunctions resulting from failure to comply with the operating 

  instructions.

  1.1 General safety instructions

- All instructions and measures described in the operating instructions with regard to safe operation and items

  concerning general safety and accident prevention which have to be observed before, during and after putting into

  service must be strictly complied with.

- Never use the air hoist for lifting or lowering people, and never allow anyone to stand on a suspended load.

- Safe operating instructions are provided to make all operators aware of dangerous practices to avoid and are not

  necessaraily limited to the following list.

- Comply with these regulations and general accident prevention regulations relevant for the place at which the air chain

  hoist is used and follow the instructions therein when working with the air chain hoists.

KA1S - SERIES

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  1.2 Air supply and lubrication

- The required operating air pressure is 620kPa(6.2kgf/㎠) for the satisfactory efficiency at the specified maximum lift 

   speed. If necessary, the regulator should be installed.

- Air filter and lubricator should be provided at the nearest location of air inlet.

- Under normal operation conditions, the oil must be checked periodically. Under exceptional conditions, e.g. increased

 

   ambient temperatures, we recommend that oil changes be should be adapted to suit these conditions.

- The quantity of flushing oil used should be checked periodically.

- The distances between FRL and air hoist should be kept within 5m.

  1.3 Safety instructions for operators

- Do not exceed the maximum permitted load and permitted load dimensions.

- Do not leave suspended loads unsupervised.

- Do not allow the chain to run over edges.

 2. Specifications

Model

Rated Load

(kgf)

Air Pressure at

Operating

(kgf/cm2)

Lifting Speed

(m/min)

Air Consumption

(Nm³/min)

KA1S-025PB

KA1S-050PB

KA1S-100PB

1000

6

3.5

500

6

7.5

Air Inlet

(inch)

Mass(kg)

*per Chain 1m

0.8kg add

250

6

10

1.4

1/2"

30

1.4

1/2"

23

1.4

1/2"

23

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Summary of Contents for KA1S Series

Page 1: ...NUAL AIR CHAIN HOIST KA1S SERIES INSTALLATION OPERATION MAINTENANCE PART IDENTIFICATION READ THIS MANUAL BEFORE INSTALLATION OPERATION OR MAINTENANCE KEEP THIS MANUAL AVAILABLE WARNING NEVER USE THE H...

Page 2: ...KA1S SERIES CONTENTS Hook 6 Brake 6 Casing 6 Push button 6 Air motor 6 Brake adjustment 7 6 3 Storage of hoist 8 6 4 Troubleshooting 8 7 Air hoist part indentification 9 7 1 Main body ass y KAH1 0100...

Page 3: ...with Never use the air hoist for lifting or lowering people and never allow anyone to stand on a suspended load Safe operating instructions are provided to make all operators aware of dangerous practi...

Page 4: ...tallation 4 1 Installation Installation of air hoist at any supporting or structure such as I beam track system concrete floor and etc is KA1S SERIES 4 Installation of air hoist at any supporting or s...

Page 5: ...chain Using the hoist when the load chain is twisted could result in damage to the hoist failure of the load chain or Causing personal injury or death Be sure the load chain is in the correct position...

Page 6: ...time usage the brake power becomes poor by the wear of the brake lining cam and shoe In this case do adjust the brake clearance periodically KA1S SERIES 6 In this case do adjust the brake clearance p...

Page 7: ...rake does not have any slip in accordance with the brake adjustment Loose the brake setting bolt 1 and the brake Brake Adjust Plate Brake Pad Brake Setting Nut ACCESSORY NAME Brake Cam KA1S SERIES NAM...

Page 8: ...ing may slow or the hoist does not operate Lubricate air motor after checking it Replace or clean air filter Cause Insufficient air pressure or volume The diameter of hose is small Other foreign mater...

Page 9: ...AH1 0147 KAH1 0148 Snapring Lock Washer Brake Cam Bolt Brake Cam Lock Bolt Ring Gear Bolt Chain Guide Washer Bolt Reducer Cover KAH1 0119 KAH1 0110 KAH1 0111 KAH1 0112 KAH1 0114 KAH1 0116 KAH1 0118 KA...

Page 10: ...1 12 2 38 1 13 2 39 1 14 1 40 1 15 1 41 1 Pendant Piston Pendant Spring Control Valve Spring Pendant Spring Cap KAH1 0308 KAH1 0309 KAH1 0310 KAH1 0311 KAH1 0312 KAH1 0313 KAH1 0314 KAH1 0315 Pendant...

Page 11: ...y KAH1 0400 KAH1 0206 KAH1 0213 Spring Pin Bearing KAH1 0207 KAH1 0214 Spring Pin Snapring NO Q ty Remark NO Q ty Remark 1 1 9 2 Description Brake Cover Part No Part No Description KAH1 0401 KAH1 0409...

Page 12: ...Block 1000Kg 6 1 16 1 7 1 8 2 7 5 1 KA1 Bottom Hook Assembly 250 500Kg Bolt KAH1 0508 KAH1 0506 KAH1 0516 Idle Sheave KAH1 0507 Thrust Bearing Nut 3 9 8 6 5 7 1 NO Q ty Remark NO Q ty Remark Descript...

Page 13: ...6 1 Push Button Assembly KA PB EM2P 000 KA PB G2P 008 Fixed Fin NO Q ty Remark NO Q ty Remark 1 1 12 1 2 1 13 1 3 1 14 3 KA PB G2P 003 Handle UP Switch KA PB G2P P05 Mud Bolt KA PB G2P 002 Part No Pu...

Page 14: ...cription KAH1 0701 Chain Box KAH1 0705 Washer Part No Description Part No KAH1 0704 Bolt KAH1 0703 Bolt KAH1 0706 Lock Nut 7 8 Pull Type Controller Assembly KAH1 0800 NO Q ty Remark 1 1 2 1 4 4 Handle...

Page 15: ...1 12 1 Steel Ball Coned Disc Spring OLP 1T P05 Pilot Regulator OLP 1T 0106 Valve Valve Seat OLP_1T_P02 Pin Hook Ass y OLP_1T_0102 OLP_1T_0103 OLP_1T_P03 Part No Description OLP_1T_0107 Hook Nut OLP_1T...

Page 16: ...EDITION NO KA1S20207102R3 8 Air circuit diagram for air hoist 8 1 Normal type Standard KA1S SERIES 16 8 1 Normal type Standard 16...

Page 17: ...EDITION NO KA1S20207102R3 8 2 Pull type controller Option KA1S SERIES 17 17...

Page 18: ...EDITION NO KA1S20207102R3 8 3 Safety valve type Option KA1S SERIES 18 18...

Page 19: ...EDITION NO KA1S20207102R3 8 4 Overload protector type Option KA1S SERIES 19 19...

Page 20: ...20207102R3 Head Office Factory 42 MTV 4 ro Danwon gu Ansan Si Gyeonggi do Korea TEL 82 31 431 6030 Fax 82 31 499 3630 A S Center 82 31 8033 3214 WEB SITE http www koreahoist co kr E mail koreahoist ko...

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