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Electrical installation

Operation Manual Expansion Module SO CM-E

1800.202B.0-01     Date: 02/2019

X6

X11

X8

L1

L3

L2

11

19

12

24 V
GND

X5.1

X3

X3

X4

X5.2

DC Link -

DC Link+

GND

+24 V

X7

X8

X9

X10

X3

X4

BR X1

X1

X2

2

5

z

Netz/Line

PE

ZK

BR

X11

BR

15

7

DC Link+/-

GND

+24 V

F3

X3

X4

X6

X11

8

X5.1

X3

X4

X5.2

DC Link -

DC Link+

GND

+24 V

X7

X8

X9

X10

W

U
V

X12

Motor

3~

3

2

2

W

U
V

X14

Motor

3~

3

2

2

W

U
V

X13

Motor

3~

3

2

2

BRK

 Motor

PELV

BI

ZK

PELV

PELV

PELV

PELV

PELV

PELV

PELV

L1 L2 L3    PE

L3

L2

L1

L3.1

L2.1

L1.1

1

14

13

6

L1    N

3

25

X5

X5

Motor1

3~

3

2

2

2

TEMP

BRAKE

5

L3

L2

L1

L3.1

L2.1

L1.1

W

U V

Motor2

3~

3

2

W

U V

TEMP 

BRAKE

MOTOR 

2

MOTOR 

1

PELV

BI

ZK

PELV

PELV

PELV

PELV

PELV

VI

PELV

PELV

PELV

PELV

ZK

X6

X6

TP

PELV

PELV

PELV

BI

Netz

X6

X6

PF

EXP

PELV
PELV

BI

VI

X6

X6

DI

PELV

PELV

X7

ES

PELV

PELV

PELV

X2
24 V

X1
DC Link

PELV

ZK

   

(1)  Mains fuse for DC link supply

(11)  Supply unit SO CM-P BG3/4

(2)  24 V DC power supply unit (external)

(12)  Axis controller SO CM BG3/4

(3)  Mains contactor (optional)

(13)  Switch cabinet

(5)  Mains filter (accessory)

(14) Panel

(6)  Mains choke (accessory)

(15)  Braking resistor with temp. monitoring (external)

(7)  SO CM-E expansion module

(19)  Star topology protective earth conductor  via PE rail

(8)  Axis controller SO CM BG1/2

Figure 4.3  Electrical isolation concept with key

4.5  Electrical isolation concept

The control terminals are designed as protective extra low voltage 
(PELV) circuits and must only be operated with such PELV voltages, 
as per the relevant specification. This aspect provides reliable 
protection against electric shock.

The connections DC Link +/-, Motor1 U/V/W, Motor2 U/V/W are at 
mains potential (low voltage).

The overview opposite shows the potential references for the 
individual connections in detail. This concept also delivers better 
operational safety and reliability of the axis controllers.

Connections 

SO CM-E (7)

Description

Potential

Abbre-
viation

Busbars  

24 V DC

Control section 

supply voltage

Protective extra low 

voltage circuit 

3)

PELV

Busbars DC 

Link 

DC link 

supply voltage

Low voltage 

1)

ZK

X1/ DC Link 

(terminal)

DC link supply to the 2nd 

SO CM-E via terminal and 

pre-assembled cable 

5)

Low voltage 

1)

ZK

X2/ 24 V DC 

(terminal)

24 V supply to the  

2nd SO CM-E

Protective extra low 

voltage circuit 

3)

PELV

X3 / X4

Cross-communication

Protective extra low 

voltage circuit 

3)

PELV

X5 / REL

Relay contact

Reinforced insulation

VI

X6 / State

Dig. outputs (TP,  REL)

Protective extra low 

voltage circuit 

3)

PELV

X7 / ES

"Internal" quick shutdown

PELV

X11 /  

Safe - DI

Safe digital inputs

Protective extra low 

voltage circuit 

3)

PELV

1)  Low voltage = AC: U ≤ 1000 V, 2) Single isolation from the low-voltage network and PELV network
3)  PELV (Protective Extra Low Voltage) 

AC: U ≤ 50 V One connection for the extra low voltage is earthed. 

4)  Safe isolation from the low-voltage network and PELV network,  5) See .......

Table 4.4  Key to the overview "Electrical isolation concept"

Summary of Contents for LTI MOTION ServoOne CM

Page 1: ...Expansion module Compact multi axis system ServoOne CM ServoOne CM Operation Manual...

Page 2: ...itance module to the ServoOne CM P supply unit BG3 4 makes possible usage in even more dynamic applications The external ServoOne CM S switched mode power supply is also available for the 24 V control...

Page 3: ...llation 13 3 1 1 Order and arrangement 13 3 2 Mounting clearances 14 3 3 Cooling the devices 15 3 4 Installation of the devices for wall mounting 16 3 4 1 Dimensions wall mounting model 16 4 Electrica...

Page 4: ...ication 27 4 10 1 Specification 27 4 10 2 Connection example 27 4 11 Expansion modules with internal quick shutdown in two rows 28 5 Diagnostics 29 5 1 Status indication LEDs 29 A Appendix 31 A 1 Tech...

Page 5: ...on the device y y Qualification to prevent injury or damage personnel may only work on the device if they have electrical engineering qualifications y y Knowledge required National health and safety r...

Page 6: ...ating plate of the ServoOne CM E expansion module you will find the serial number from which you can identify the date of manufacture based on the following key Mac Adr SW FS SW1 SN SN FS SW2 LTI Moti...

Page 7: ...C link not included DC Link T T1 Figure 1 2 Position of rating plate T Figure 1 3 Position of second rating plate T1 A second rating plate T1 with only the most important information is on the top of...

Page 8: ...1 11 Support Address LTI Motion GmbH Gewerbestrasse 5 9 35633 Lahnau If you have any questions about the project planning for your machine or the commissioning of your device our Helpline will provide...

Page 9: ...pacitor charge So check that electrical power is not present See also the warning label on the front panel on the device Rotating parts Automatically starting drives Hot components and surfaces 3 Prot...

Page 10: ...to rotating parts on the motor Carelessness will result in serious injuries or death Follow safety instructions and warnings in this document Pay attention to special safety instructions and warnings...

Page 11: ...sections The warranty provided by LTI Motion will be rendered void 2 5 Misuse Our devices are y y Not intended for installation in vehicles Deployment of the device in mobile equipment is classed as...

Page 12: ...12 Safety Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019 2 8 Declaration of conformity...

Page 13: ...er etc are also followed 3 1 1 Order and arrangement The following basic guidelines apply to the arrangement and installation of the CM E module Butt mounting and alignment y y The devices can be moun...

Page 14: ...Mounting clearances CAUTION Damage to the device due to incorrect installation conditions The device may suffer irreparable damage if the conditions are not met The minimum clearances stated in the fi...

Page 15: ...on the connection cables used mains cable motor cable the mounting clearances may increase significantly due to the bending radii nec essary For details see Operation Manual ServoOne CM BG3 4 and Serv...

Page 16: ...acking plate and cut a thread for each fixing screw in the backing plate Pay attention to the bending radius of the connection cables For hole spacing and dimensional drawings see Table 2 1 Bild 3 4 3...

Page 17: ...nted circuit board layout filter measures and selection of suitable connectors with shield plate In addition to the internal measures the following installation measures are to be noted 17 Electrical...

Page 18: ...s communication output X5 REL Output Relay contact RO02 programmable See Chapter 4 9 2 X6 State Digital inputs programmable Test pulse outputs See Chapter 4 9 3 X7 ES Internal quick shutdown See Chapt...

Page 19: ...ust be earthed 2 Connect the protective earth conductor connections on all other components such as mains filter mains choke etc in a star topology to the PE rail main earth in the switch cabinet Comp...

Page 20: ...rminals are designed as protective extra low voltage PELV circuits and must only be operated with such PELV voltages as per the relevant specification This aspect provides reliable protection against...

Page 21: ...eceives its DC link supply from the supply unit via the lower busbar DC Link and DC Link Step Action Comment 1 Make sure all devices in a multi axis group are aligned in a line along the top edge of t...

Page 22: ...ontrollers SO CM BG3 4 Figure Key 24 V DC Netzteil Power Supply 2 DC Link DC Link 3 4 1 X2 5 6 1 DC link jumper large cross section 2 Controller MotionOne CM 3 Supply unit SO CM P BG3 4 Axis controlle...

Page 23: ...e cover on the busbars closed It is also important that the side covers A are fitted Both provide protection against physical contact with bare and live parts 4 6 4 Power supply Dual End model Figure...

Page 24: ...ifications are allowed to work on the device see chap 1 2 The service cover see Figure 4 1 is to be opened carefully 3 If there are traces of arcing in or on the device e g soot deposits or metallised...

Page 25: ...it SO CM P BG3 4 to the connections X7 Exp on the expansion module internal quick shutdown See Chapter If you set up a second row you will need one expansion module Dual and one expansion module Dual...

Page 26: ...rt circuit and cross circuit checks on the wiring to the safe inputs on the axis controllers See Model Description SD0 ID no 1400 402B x xx Specification X7 ES Des Terminal Function Specification wiri...

Page 27: ...k TP00 TP01 GND X6 State X7 ES X5 REL Output RO01NC RO01CO RO01NO Exp Exp Exp Exp RO02CO RO02NO X3 XC IN X4 XC OUT ERR Voltage XC OUT cross communication output X4 Table 4 7 Cross communication NOTE C...

Page 28: ...r EN 61800 5 1 10 Series protective earth conductor connection 16 mm2 optionally PE strap article no 1400 807 0 can be used 11 Connection of the supply connections only SO CM E x0xx 1 2 24 V DC from e...

Page 29: ...green Voltage Status mains supply available Figure 5 12 Significance of the status LEDs on the ServoOne SO CM E expansion module Behaviour Green LED Voltage Operating indication Red LED ERR Error indi...

Page 30: ...30 Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019...

Page 31: ...m above MSL higher with power reduction 1 per 100 m max 2000 m above sea level Pollution degree 2 as per EN 60664 1 Type of mounting Built in unit only for vertical mounting in a switch cabinet with...

Page 32: ...nstalled in areas where they would be permanently exposed to vibration Switch cabinet min IP4X as per EN ISO 13849 2 Observe cooling conditions NOTE The devices are only designed for stationary use A...

Page 33: ...yet available at the time of going to press A 5 Connection system A 5 1 Connection cables for communication This connection cable is required for cross communication internal system cross communicatio...

Page 34: ...al reasons 9 The cable is available in two different versions see Table A 7 The characteristics of the cables described are to be taken into account while laying the cables 10 The temperature of the c...

Page 35: ...ction system 33 Control connections 25 Control supply 21 22 Cooling Cooling air 15 Copyright C 38 Cross communication 27 Current carrying capacity 22 D Date of manufacture 6 DGUV V3 31 Dimensional dra...

Page 36: ...tective Earth PE rail 19 PE strap 19 28 Pollution degree 13 31 Power reduction 32 Protection 13 31 Protective earth conductor connection 19 R Rating plate 6 Responsibility 11 S Safety Safety function...

Page 37: ...37 Operation Manual Expansion Module SO CM E 1800 202B 0 01 Date 02 2019...

Page 38: ...6 0 Fax 49 0 6441 966 137 www lti motion com info lti motion com Copyright 2019 All content of the documentation in particular the text photographs and graphics it contains are protected by copyright...

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