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VI. Pre-Installation Testing

Before mounting the air conditioner to the enclosure, test for proper operation. This will verify the shipping integrity of
the system. Please follow the steps below prior to installation.

CAUTION

1.

The unit must sit in an upright position at a minimum room temperature of 65

o

F to allow the system to warm up. 

2.

Note that the factory Low Temperature Thermostat (compressor) setting is 92

o

F with a differential of 7

o

F (Cooling

Mode, Cut out at set point), and that the Heater Thermostat setting is 45

o

F with a differential of 5

o

F (Heating Mode,

Cut out at set point).

3.

Refer to the identification label for proper electrical voltage and current requirements. Connect the power cord
from the rear of the unit to a properly grounded and fused electrical supply, leaving electrical power to the unit
turned off.

4.

Plug the remote control 3 position connector into the unit receptacle labeled “Control.” Plug the remote control
power cord into the unit receptacle labeled “Thermostat Power.”

5.

Turn the electrical power on.

6.

Verify that the evaporator blower is running. (The remote control includes a compressor time delay. After operating
three (3) minutes the unit will run in cooling mode.)

7.

Heat up the cooling thermostat sensor with a heat gun. When the cooling thermostat display temperature reaches
100

o

F the air conditioner should start. Keep the cooling thermostat temperature above 93

o

F.

8.

After four (4) to seven (7) minutes the condenser impeller should start.

9.

Operate the air conditioner for ten (10) minutes. During this period no unusual noise or vibration should be evident.
The condenser impeller could cycle during this period of time. The cool air discharge should be at least 15

o

F lower

than the ambient temperature.

NOTE:

Before shipment all Kooltronic Air Conditioners are subjected to a performance test.

6

The air conditioner must be standing in its proper mounting position for a minimum of five (5) minutes prior to

testing. Failure to follow this procedure will cause permanent damage to the compressor. To avoid compressor

damage do not tip the unit more than 45° from its proper mounting position.

Summary of Contents for KAC4P3777R

Page 1: ...ONDITIONER IT IS IMPORTANT THAT INSTALLATION INSTRUCTIONS DOCUMENT NUMBER 900 090 00 SHIPPED WITH THE UNIT BE READ AND UNDERSTOOD THOROUGHLY KOOLTRONIC INC 30 Pennington Hopewell Road Pennington NJ 08...

Page 2: ...Introduction Kooltronic Air Conditioners are designed to provide a cool dehumidified environment for your electronic components There are models to fit virtually all sizes and shapes of electronics en...

Page 3: ...ate in a horizontal position only This placement must be done a minimum of 5 minutes prior to operating in order to allow the compressor oil to drain to the compressor sump area CAUTION 3 Before opera...

Page 4: ...LABORATORIES INC TYPES 3R 12 INTERFACE TO THE ELECTRICAL ENCLOSURE ONLY NEMA EEMAC UL50 BY UNDERWRITERS LABORATORIES INC TYPE 1 SPECIAL PURPOSE AIR CONDITIONER EQUIPMENT COMPARTMENT ONLY Air Conditio...

Page 5: ...hrough the evaporator coil is transferred by the compressed refrigerant to the condenser coil Ambient air is then passed through the condenser coil where it absorbs the heat and is then discharged to...

Page 6: ...he unit receptacle labeled Thermostat Power 5 Turn the electrical power on 6 Verify that the evaporator blower is running The remote control includes a compressor time delay After operating three 3 mi...

Page 7: ...two upper studs Run the unit power cord through the enclosure cutout 5 Secure the unit to the enclosure using the remaining 4 supplied 1 4 bolts and nuts the two saved 1 4 nuts and the supplied 7 was...

Page 8: ...4 3 LOCK WASHER 3 1 2 3 NOTE CUSTOMER TO INSTALL GASKET AS SHOWN START AND END GASKET MATERIAL HERE USE ONE CONTINUOUS PIECE OF GASKET AROUND PERIMETER OF UNIT BEND GASKET AROUND THE CORNERS DO NOT S...

Page 9: ...2 11 50 292 1 1 4 20 MOUNTING STUD TYP 2 PLACES POWER CORD 1 4 20 CAGE NUTS TYP 4 PLACES 7 50 190 5 13 00 330 2 8 24 209 3 9 41 239 0 Drawings and Dimensions KAC4P3777R Dimensions inches mm are for re...

Page 10: ...aporator Impeller Capacitor 0452 06 Condenser Coil 0666 66 Evaporator Coil 0667 64 Heater 0718 22 Filter 8001F Heating Thermostat 0750 132 Cooling Thermostat 0750 131 Standard Features Low Temperature...

Page 11: ...11 Wiring Schematic WD 1327 KAC4P3777R WD 1327...

Page 12: ...12 Wiring Schematic WDNCRMAN KAC4P3777R WDNCRMAN...

Page 13: ...EVAPORATOR BLOWER BK GN CAP HEATER COOLING T STAT THERMAL CUTOUT HEATER T STAT LIMITER SWITCH PRESSURE SWITCH CONDENSER IMPELLER RELAY NC NO CONDENSER IMPELLER R C S O L CAP COMPRESSOR WD 1328 Rev A K...

Page 14: ...y A Filter and condenser coil service If an optional filter is installed on externally mounted air conditioners filter should not be used for internal mounted air conditioner the rear panel must be re...

Page 15: ...running Low Line Voltage Check Nameplate Voltage against supply Voltage Compressor and Condenser Blower do not run Return temperature is Failed Compressor Check Compressor wire connections above set p...

Page 16: ...l difference between return and Coil clogged supply air is less than 10 F Evaporator Blower Condenser Loss of Refrigerant Locate and repair leak Blower and Compressor are running Ice on Evaporator Coi...

Page 17: ...was received by customer Number of parts to be returned Product description model and serial number Reason for return Action requested Contact name telephone FAX numbers and e mail address Pack unit i...

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