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Kontron KISS Oil & Gas 2U User Manual Download Page 8

KISS 

Oil & Gas

 

2U User’s Manual 

2.1.

 Designed for the Oil and Gas Industry 

Today’s opportunities for new drill sites are requiring the oil and gas industry to expand data collection and 
analysis efforts. Frontier acreage and challenging geographic installations are needed to meet the ever 
increasing demand from emerging and traditional markets.  Unconventional sources of gas and oil further 
complicate the need to capture data for field use, control and analysis. Often the field and control centers are 
subjected to harsh environments. 

Kontron has been designing and manufacturing embedded computer systems, subsystems and computer 
boards for the extreme needs of the military and industrial use for decades. By utilizing this expertise Kontron 
has developed the KISS 

Oil & Gas

 2U, a rugged rackmount server designed to meet the needs for a tough, 

reliable server for the 

Oil & Gas

 industry. Since Kontron builds the motherboards and the systems, Kontron 

has optimized the server for reliability and high MTBF and can offer worldwide technical support. The system 
meets shock and vibration considerations, as well as the temperature and dust extremes common to 

Oil & 

Gas

 installations.  

All Kontron systems are revision controlled for ease of in field maintenance and since Kontron develops the 
motherboard and the system, each system is optimized and capabilities are enabled to meet 

Oil & Gas

 needs. 

Longtime availability of the motherboard and system reduces in-field operational costs and personnel training 
as drill sites are expanded. Each system has a front accesible dust filter as well as cable tie-downs, hold-down 
brackets and shock mountings to ease transport. 

Applications for the KISS 

Oil & Gas

 2U include: 

»

 

Supervisory control and data acquisition (SCADA) 

»

 

Control room management 

»

 

Oil & Gas exploration 

»

 

Natural gas processing 

»

 

Wellhead monitoring control 

»

 

Unconventional sources exploration and control  

»

 

Evaluation during implementation of new technology 

Kontron also offers custom product development services to the 

Oil & Gas

 industry for customers needing a 

high volume of systems. 

8

www.kontron.com 

Summary of Contents for KISS Oil & Gas 2U

Page 1: ... User s Guide KISS Oil Gas 2U Rugged Server KTQ77 Flex User s Guide Version 1 00 930 0060 00 The pulse of innovation ...

Page 2: ... KISS Oil Gas 2U User s Manual this page intentionally left blank www kontron com ...

Page 3: ...ry 13 5 1 OptionalComponents 13 5 2 System Configuration Options 13 5 3 Model and Serial Number Identification 13 5 4 Rackmount to Desktop Conversion 14 6 Product Description 15 6 1 Inside the 2U Rugged Server Chassis 16 6 1 1 From the Front Panel 16 6 1 2 From the Rear Panel 17 6 2 Front of the System 18 6 2 1 LED Indicators 18 6 2 2 Front Access Filter Cover 19 6 2 3 Inside the Front Panel 20 6 ...

Page 4: ...ng System and Hardware Component Drivers 39 10 Maintenance and Prevention 40 10 1 Cleaning the Chassis Filter 40 10 2 Replacing the Lithium Battery 42 11 Slide Rails Option 43 11 1 Slide Rails Accessories and Assembling 43 11 1 1 Installing the Device in an Industrial Cabinet using Slide Rails 44 12 Technical Data 45 12 1 Technical data summary 45 12 2 Lithium battery 45 12 3 PowerSpecification fo...

Page 5: ...e 2 expansion card brackets may be adjusted as needed 24 Fig 15 Memory hold down bracket 25 Fig 16 Block diagram for the Rugged 2U server 26 Fig 17 There are 5 threaded screw holes M4 for attaching the optical slide rails 27 Fig 18 Kontron KTQ77 Flex Motherboard 28 Fig 19 System with cover closed 30 Fig 20 Open to showing Front Screw Fixing Brackets 30 Fig 21 6 Screws in the Drive Cover 31 Fig 22 ...

Page 6: ...KISS Oil Gas 2U User s Manual 1 2 Document Revision History Revision Date By Comment 0 July 31 2014 MH Preliminary version 1 August 8 2014 MH Updated pictures and name 6 www kontron com ...

Page 7: ...ke to expressly inform the user that this manual only contains a general description of technical processes and instructions the implementation of which may not be advisable in their current form in every individual case In the event of any doubt you must confer with Kontron America This manual is protected by copyright All rights are reserved by Kontron America Copies or partial copies of this ma...

Page 8: ...ron has optimized the server for reliability and high MTBF and can offer worldwide technical support The system meets shock and vibration considerations as well as the temperature and dust extremes common to Oil Gas installations All Kontron systems are revision controlled for ease of in field maintenance and since Kontron develops the motherboard and the system each system is optimized and capabi...

Page 9: ...tices are not observed Before maintenance and repair activities the device must be disconnected from the power supply 3 2 WarrantyInformation Because of their limited life span parts that are naturally susceptible to a certain degree of wear and tear expendable parts are excluded from the warranty beyond that provided by law This applies to batteries for example 3 3 Exemption from Liability for Ac...

Page 10: ...ce close to a heat source or in a damp place Ensure that the device has adequate ventilation Only devices or components which meet the requirements of a SELV circuit safety extra low voltage in accordance with EN 60950 should be connected to the system ports Switching off the device using the power on off toggle switch does not disconnect the computer from the power source The device is only compl...

Page 11: ...gainst unintentional operation 4 1 Operation of Laser Source Devices Fig 1 Laser Radiation Warning Label The optional DVD drive contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and must therefore not be opened When the drive housing is open invisible laser radiation is emitted Do not expose yourself to the laser beam The laser system meets the requirements o...

Page 12: ...s 4 3 Grounding Methods The following measures help to avoid electrostatic damages to the device 1 Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment 2 Use antistatic mats heel straps or air ionizers for more protection 3 Always handle electrostatically sensitive components by their edge or by their...

Page 13: ...al may cause harmful interference to radio communications Operation of this device in residential areas is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Radio Frequency Emissions in accordance with requirements of US IEC EN 55022 and FCC Part 15A English This Class A digital apparatus complies with the Canadian ICES 003 ...

Page 14: ...5 1 Optional Components Rubber feet self adhesive Kontron part number 529 0043 00 Replacement chassis filter Kontron part number 409 0174 00 5 2 System Configuration Options Up to 3x Hot swap SATA drives Up to 32GB DDR3 RAM Up to 3 4 GHz Intel 3 rd Generation Core i Series CPU 5 3 Model and Serial Number Identification The type label for the KISS Oil Gas 2U is located on the right side of the devi...

Page 15: ...ackmounted using the 19 brackets with handles You can very easily convert your system to a desktop version To do this unscrew the handles from on each side of the chassis by unscrewing the two screws on the back of each handle To attach the rubber feet optional proceed as described in the Attaching the Rubber Feet chapter 19 bracket with handles 15 www kontron com ...

Page 16: ... efficiency AC power supply LED indicators are located on far right of the front of the device These indicators are a Power LED and a Hard disk activity LED The front panel allows for easy access to the washable dust filter and front panel controls The washable filter mat which protects the system from dirt is located at the front of the device It is possible to change the filter mat during operat...

Page 17: ... Front Panel Fig 6 View from the front of the KISS Oil Gas 2U with the top panel and filter filter cover removed If the top cover is removed from the 2U Rugged Server you can see the label on the right hand side which lists the Kontron serial number and model number for the system configuration The drive bays near the front of the system are shock mounted covered and secured to meet the rigorous d...

Page 18: ... with top cover removed The system fans are located near the rear of the 2U Rugged Server The power supply is also located in the rear right side of the unit with a fan for cooling The motherboard with it s box like fan mounted on top is also located in the rear left side of the unit as are most of the I O ports 18 ...

Page 19: ...2 1 LED Indicators The LED indicators are located in the right side of the front of the device with the front cover on Fig 8 LED Indicators LED indicators Power LED green This LED is green when the system is switched on using the Power On Off button Requirement The system must be connected to the appropriate power source using the main power cable Hard drive activity LED orange This LED is orange ...

Page 20: ... USB ports on the front of the device the front access panel cannot be closed and locked Chassis Filter The chassis filter fits behind the filter cover The filter cover has a ventilation grill This chassis filter protects your system from dust and dirt refer to Cleaning the Chassis Filter chapter Fig 9 Front of KISS Oil Gas 2U rackmount version with the front access panel open 20 ...

Page 21: ...ton there is still standby power of 5 V to the motherboard Switching off the device using the Power On Off button does not disconnect the computer from the power source The device is only fully disconnected when you disconnect the power cable from the power source or from the device For this reason ensure that there is easy access to the power cable including its plug 6 2 5 Slim DVD RW The drive c...

Page 22: ...onnected to these ports 6 2 7 Drive Bays The following drive bays are accessible from behind the drive cover Drive bays 2U Rugged Rackmount Server 2 5 or 3 25 HDD or Solid State Drives 3x External accessible shock mounted drive bays Optical Drive 1x External accessible slim DVD RW Fig 11 Front of system behind drive cover showing optical and hard drives 22 ...

Page 23: ...em the system has been optimized to ensure high MTBF Fig 12 Rear side of the KISS Oil Gas 2U 6 3 1 USB Ports 4x USB 3 0 ports and 2x USB2 0 ports are available from the rear of the system 6 3 2 LAN Ports 3x 10 100 100 GB LAN ports are available from the rear of the system 6 3 3 COM 1 4 Ports COM1 COM2 COM3 and COM4 ports are accessible from the rear of the system on the left side The ports are pro...

Page 24: ...ons For 4 6 or 8 channel audio support Color of the audio connection 4 channel 6 channel 8 channel Blue Line In Line In Line In Green Front speaker out Front speaker out Front speaker out Pink Mic In Mic In Mic In Orange Center Subwoofer Center Subwoofer Black Rear speaker out Rear speaker out Rear speaker out Gray Side speaker out 6 3 8 Ground Stud A ground stud is mounted in the rear of the syst...

Page 25: ...ude Shock Mounted Drive Bays Each drive bay has been shock mounted to provide greater data integrity when the system is repositioned or subjected to harsh environments Fig 13 The KISS Oil Gas 2U has shock mounted drive bays 6 4 1 Expansion Card Brackets Adjustable expansion card hold down brackets protect customer added expansion cards Fig 14 The 2 expansion card brackets may be adjusted as needed...

Page 26: ...Gas 2U To ensure reliability in volatile environments cable tie downs can secure the cables to the system in either a rackmount or desktop configuration Customer should provide the cable ties as needed 6 4 4 Chassis filter The filter behind the front panel of the KISS Oil Gas 2U extends to cover all areas of the front of the system that could be exposed to harsh environment such as wind blowing du...

Page 27: ...agram displays the connectivity with the motherboard for ports Fig 16 Block diagram for the KISS Oil Gas 2U Please note that the CPU selected by the customer to meet processing requirements is added to the motherboard The CPU cooler fan is mounted on the motherboard to provide cooling for the CPU An example of a memory card is shown Drives and drive carrier bays are also shown 27 ...

Page 28: ...ig 17 There are 5 threaded screw holes M4 for attaching the optical slide rails 6 7 Integrated Motherboard KISS Oil Gas 2U utilizes the Kontron KTQ77 Flex motherboard which supports the Intel Q77 chipset and Intel 3 rd Generation Core i Series processors More information and technical data can be found in the corresponding board manual You can download the manual from our web site at www kontron c...

Page 29: ...rboard 6 7 1 Expansion Slots Depending on the configuration ordered you can expand your system with full height half length additional cards System Integrated Board Expansion Cards 2U Rugged KTQ77 Flex 1x PCI Express x16 Gen 3 1x 32 bit 5V PCI 29 www kontron com ...

Page 30: ...rubber feet proceed as follows Before attaching the rubber feet ensure that your system is switched off and disconnected from the power source 1 Ensure that all components are securely installed and that the device cover has been screwed on tightly 2 Turn the device upside down on a table or desk 3 Remove the protective film from the rubber feet 4 Stick the four rubber feet to the underside of the...

Page 31: ...when handling any boards or replacing the fan slide in module 8 1 Removing Reattaching the top Chassis Cover The cover will be fixed to the chassis using two screws in the front side of the cover The screws are fixed to a screw bracket visable when the cover is off Fig 19 KISS Oil Gas 2U with cover closed Fig 20 Open to show Front Screw Fixing Bracket Slide cover this way to remove Screws 31 www k...

Page 32: ... the screws while the cover is open 8 2 Removing Reattaching the Drive Cover To remove or reattach the drive cover unscrew the 6 screws shown Fig 21 6 Screws in the Drive Cover Please take good care of the screws while the cover is open 32 www kontron com ...

Page 33: ...ron com 8 3 Installing Removing Hot Swap Drives There are three removable drive bays included in the KISS Oil Gas 2U Fig 22 2 of the 3 removable drives behind the drive cover Fig 23 Gently pull open drive bay and remove replace the drive 33 ...

Page 34: ...th static sensitive devices Failure to take heed of this warning instruction can result in damage to the device Please read information provided by the manufacturer of any expansion cards before installing them or removing them from your system To install or remove an expansion card proceed as follows 1 Switch your system off and disconnect it from the main power supply 2 Remove the two screws whi...

Page 35: ...KISS Oil Gas 2U User s Manual www kontron com Fig 24 Inside of System showing Brackets that hold the Added Expansion Cards 35 ...

Page 36: ...OS Shared Video Memory PCI resources is subtracted SPD timings supported ECC not supported The installed DDR3 DIMM should support the Serial Presence Detect SPD data structure This allows the BIOS to read and configure the memory controller for optimal performance If non SPD memory is used the BIOS will attempt to configure the memory settings but performance and reliability may be impacted Steps ...

Page 37: ...pherals are connected position the system in the rack desktop or control panel and use the cable tie downs to further secure the system Important instructions The device must only be incorporated and installed by specialists who are qualified in this field The Widlcat 2U should be installed in a 19 inch industrial cabinet using slide rails unless reconfigured for desktop usage Ensure that air flow...

Page 38: ...r stabilization is necessary then bolt the 19 inch industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the model and serial number label The model and serial number label is located inside the unit on right side as well as on the bottom of the ...

Page 39: ...il Gas 2U showing power cable socket on the right side of the system Fig 28 Power switch behind front chassis cover To connect the power cable proceed as follows 1 Plug the AC power cord into the system s AC power socket 2 Plug the other end of the AC power cord into a corresponding power outlet 3 Turn the device ON via the power switch located at the front of the system behind the front chassis c...

Page 40: ... help to reduce downtime The Intel Trusted Platform Module TPM is a hardware based security crytographic device that addresses the growing concern on boot process integrity and offers better data protection TPM protects the system start up process by ensuring it is tamper free before releasing system control to the operating system A TPM device provides secured storage to store data such as securi...

Page 41: ...with a soft dry cloth Remove persistent dirt by use of a soft slightly damp cloth only use a mild detergent Clean the chassis filter and drive bay filters regularly 10 1 Cleaning the Chassis Filter Cleaning frequency depends on the operating environment If the chassis filter is too dirty the 2U Rugged Server can overheat or at least warm up excessively Therefore we recommend to clean the chassis f...

Page 42: ...ssis filter as follows Rinse in water up to approx 40 C 104 F you may add a mild commercial detergent It is also possible to beat it suction clean it or blast it with warm compressed air If the filter is soiled with greasy dust you should rinse it with warm water with degreaser added Do not clean the air filter mat with a piercing jet of water or wring it out 5 After cleaning and drying the chassi...

Page 43: ...new lithium battery in the battery holder 5 When doing this pay attention to the polarity of the battery the plus should be at the top 6 The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron America 7 Re position the expansion cards and re attach the connecting cables 8 Close the device as described in the Installing Expansion Card...

Page 44: ... Rackmount slides Please ensure that only the screws provided M4x10 are used to attach the slide rails to the KISS Oil Gas 2U 11 1 Slide Rails Accessories and Assembling The Slide Rails set consists of the items listed below and are installed as shown below One pair of slide rails One pair of short brackets for the front with screws and washers One pair of long brackets for the back with screws an...

Page 45: ...escopic rails Loosely tighten the rear bracket 3 Install the telescopic rails in the industrial cabinets 4 Attach the inner section of the telescopic rails to the KISS Oil Gas 2U chassis 5 Place the KISS Oil Gas 2U in the industrial cabinet 6 Check that the equipment moves evenly and smoothly 7 Should it snag or should the rail movement be unsatisfactory Loosen the screws on the rear installation ...

Page 46: ...essible Hard Disk Drive Drives 3 5 HDD or SSD optional 1x Slim Optical Blu Ray DVD 1x Free Expansion Slots PCI Express x16 Gen 3 1x 32 bit SV PCI 1x 12 2 Lithium battery Lithium Battery CR2032 3 0 V 0 22Ah Controls on the front Power On Off button on the front Indicators on the front Power LED green HDD LED orange AC Power Plug on the back 1x AC Wide Range 12 3 Power Specification for Expansion Bo...

Page 47: ...l 12 6 Environmental Specifications Ventilation 1x power supply fan 3x system fan temperature controlled 1x CPU fan Operating Temperature Humidity 0 to 50 C operating 40 to 70 C non operating Storage Transport Temperature Relative Humidity 40 to 70 C non operating Max Operating Altitude 3 048 m 10 000 ft Max Storage Transport Altitude 10 000 m 32 810 ft Operating Shock 15 G 11 ms duration half sin...

Page 48: ... FCC 47 CFR Part 15 Class A CANADA ICES 003 Class A EUROPE Generic emission standard for industrial environments Emission EN 61000 6 4 2006 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 CE Directives Electrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC ElectroMagnetic Compatibility EMC EMC Directive 2004 108 EC ...

Page 49: ...XD Transmit Data 4 DTR Data Terminal Ready 5 GND Signal Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator 13 2 Serial port COM 2 3 4 The pinout of Serial ports COM2 COM3 and COM4 is as follows Pin Signal Name 9 pin D SUB Connector 1 DCD Data Carrier Detect 2 DSR Data Set Ready 3 RXD Receive Data 7 DTR Data Terminal Ready 8 RI Ring Indicator 9 GND Signal Grou...

Page 50: ...ale 1 Analog red output 2 Analog green output 3 Analog blue output 4 N C 5 8 GND 9 5 V DDC 10 GND 11 N C 12 SDA DDC 13 TTL HSync 14 TTL VSync 15 SCL DDC 13 4 USB 3 0 Port 13 5 USB 2 0 Port Pin Signal Name 4 pin USB Connector Type A Version 2 0 1 VCC 2 Data 3 Data 4 GND 50 www kontron com ...

Page 51: ...ca 14118 Stowe Drive Poway CA 92064 7147 14 1 Returning of Goods All equipment returned to Kontron must have a Return Material Authorization RMA number assigned exclusively by Kontron Kontron cannot be held responsible for any loss or damage caused to the equipment received without an RMA number The Buyer accepts responsibility for all freight charges for the return of goods to Kontron s designate...

Page 52: ...294 4558 Fax 1 858 677 0898 info us kontron com Asia Pacific 17 Building Block 1 ABP 188 Southern West 4th Ring Road Beijing 100070 P R China Tel 86 10 63751188 Fax 86 10 83682438 info kontron cn User s Guide KISS OG 2U Rugged Server All data is for information purposes only and not guaranteed for legal purposes Subject to change without notice Information in this datasheet has been carefully chec...

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