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Maintenance and Prevention

KISS 4U - User’s Manual (V1.10)

35

Maintenance and Prevention

Kontron Embedded Computers systems require minimal maintenance and care to

keep them operating correctly.

❏

Occasionally wipe the system with a soft dry cloth.

❏

You should only remove persistent dirt by use of a soft, slightly damp cloth

(use only a mild detergent).

❏

Clean the air filter mats regularly (refer to the “Cleaning the Filter Mat”

section).

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Summary of Contents for KISS 4U

Page 1: ...KISS 4U User s Manual Version 1 10 preliminary Kontron Embedded Computers GmbH 0 0096 3077 ...

Page 2: ......

Page 3: ... the Lithium Battery 8 FCC Statement 8 Electromagnetic Compatibility 9 Scope of Delivery 10 Type Label and Product Identification 10 Product Description 11 Front Side 17 Interfaces on the Front Side 19 LED Indicators 19 Operating Elements 20 Front Access Door 21 Filter Mat Holder 21 External Accessible Drive Bays 21 External Accessible Slim Line or Internal 3 5 Drive Bay Option 21 Rear Side 22 Int...

Page 4: ...6 Cleaning the Filter Mat 39 Replacing the Lithium Battery 41 Slide Rails Option 42 Slide Rails Accessories and Assembling 43 Mounting into an Industrial Cabinet with Slide Rails 44 Main Specifications 45 Electrical Specifications 45 Mechanical Specifications 46 Environmental Specifications 46 CE Directives and Standards 47 Standard Interfaces Pin Assignments 48 Serial interface COM RS232 48 Paral...

Page 5: ...r this reason Kontron Embedded Computers expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Embedded Computers This manual is protected by copyright All rights are reserved by Kontron Embedded Computers Copies of all or part of this manu...

Page 6: ...re not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration This symbol precedes helpful hints and tips for daily use 4 KISS User s Manual V1 10 ...

Page 7: ...or example Exclusion of Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the General Safety Instructions for IT Equipment included and the hints in this manual and on the device Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to ...

Page 8: ...rce Devices Fig 1 Warning about laser radiation The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with EN 60825 1 A2 2001 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21...

Page 9: ...hods The following measures help to avoid electrostatic damages to the device 1 Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment 2 Use antistatic mats heel straps or air ionizers for more protection 3 Always handle electrostatically sensitive components by their edge or by their casing 4 Avoid con...

Page 10: ...f batteries FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and us...

Page 11: ...y for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply ...

Page 12: ...ils Type Label and Product Identification The type label Product Designation Serial Number and the inspection status label of the KISS 4U Platform is placed on the right side of the unit System Type Product Designation Product Identification KISS 4U KISS 4U xxx y KISS 4U System type The xxx Group is replaced by figures 100 through 999 representing the installed CPU board y is replaced by a single ...

Page 13: ...ity meets the demanding characteristics required for use in harsh industrial environments The KISS 4U Platform is designed to be installed in 19 racks It is also offered as tower and desktop version Versions of the KISS 4U Platform Fig 2 Rackmount version with closed access door Fig 3 Tower version with closed access door Fig 4 Desktop version with closed access door Fig 2a Rackmaunt version with ...

Page 14: ...on The washable filter mat which protects your system against dust and dirt is located behind the air grilles of the front access door The outside accessible filter mat is changeable while the KISS 4U Platform is powered up The type label is attached to the right side of the unit Fig 5 KISS 4U Platform Ensure the proper operating position for the KISS 4U systems horizontal position for rack and de...

Page 15: ...d guides 7 Fan slide in module with captive screw 8 19 rack mountable bracket with handle not available for tower and desktop version 9 Guide openings for the cover 10 Front access door 11 Drive cage for 3x 5 25 drive bay and 1x 3 5 internal drive bay 12 Drive bracket for 2x 3 5 drive bay 13 Locking screws for the 5 25 drive 14 Fastening screw for the card holder 15 External interfaces of the moth...

Page 16: ...air intake and exhaust openings are not obstructed by objects For rack and desktop version only Before putting the system into operation for the first time before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section in order to remove the drive locking screws Fig 6 6a 7 7a pos 13 14 KISS User s Manual V1 10 ...

Page 17: ...xample 6 Cards holder 7 Card guides 8 Fan slide in module with captive knurled screw 9 Guide openings for the cover 10 Front access door 11 Drive cage for 2x 3 5 drive bay 12 Drive cage for 3x 5 25 drive bay and 1x 3 5 internal drive bay 13 Locking screws for the 5 25 drive 14 Fastining screw for the card holder 15 External interfaces of the SBC board 16 Grounding stud 17 Expansion card slots 18 1...

Page 18: ...take and exhaust openings are not obstructed by objects For rack and desktop version only Before putting the system into operation for the first time before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section in order to remove the drive locking screws Fig 6 6a 7 7a pos 13 16 KISS User s Manual V1 10 ...

Page 19: ...hanism You can adapt your system to a desktop unit by removing the two 19 rack mountable brackets with handle one off on each side 1 Chassis of the KISS 4U Platform 2 19 rack mountable bracket with handle 3 Holes for mounting in rack cabinets 4 Handles 5 Screws for fastening the 19 rack mountable bracket 3 4 1 2 2 3 3 5 1 4 1 Fig 9 19 rack mountable bracket with fastening screws The KISS 4U tower ...

Page 20: ...kmount version with opened front access door 7 3 4 5 6 10 2 9 8 1 1 Buffer for the front access door 2 Bracket with knurled screw for the air filter mat 3 LED indicators 4 Slot for the locking mechanism 5 2x 3 5 drive bay shown with one FDD installed 6 3x 5 25 external accessible drive bay shown with one DVD drive installed 7 1x internal 3 5 or 1x external Slim drive bay not available in tower ver...

Page 21: ...cators 1 2 HDD LED Power LED 2 1 Fig 11 LED indicators Following LED indicators at the left front side of the KISS 4U Platform LED Indicators Power LED green Lights up green if the system switched on by pressing the ATX power button Prerequisite The system must be attached by means of the power cord to an appropriate mains The power switch of the PSU located on the rear side of the unit must be se...

Page 22: ... off Please observe the setting options for the power button in the BIOS Setup Reset button If your system no longer reacts you have to restart the KISS 4U Platform Press the reset button to restart your system When resetting all data in the main memory is erased The system restarts without having to turn the computer off and on again 20 KISS User s Manual V1 10 ...

Page 23: ...der The filter mat holder is located behind the air grilles of the front access door inserted in the air filter holder The filter mat protects your system against dust and dirt It can be changed while the system is powered up refer to the Cleaning the Filter Mat section External Accessible Drive Bays The KISS 4U system can be equipped with up to five externally accessible drives 3x 5 25 drive bay ...

Page 24: ...therboard or SBC board any additional interfaces in system configurations with an SBC board the power supply unit and the air exhaust openings 22 KISS User s Manual V1 10 Fig 13 Rear side of the KISS 4U with motherboard configuration with DC PSU Fig 13a Rear side of the KISS 4U with SBC configuration with AC PSU 7 8 6 9 2 1 5 3 10 7 8 4 6 3 5 10 5 9 1 ...

Page 25: ...orm interfaces may vary depending on the system configuration Information and technical data can be found in the corresponding board manual You can download the relevant board manual for your system configuration from our web site at www kontron com by selecting the product name External Interfaces of the integrated Motherboard The external interfaces of the motherboard can be different depending ...

Page 26: ... relevant board manual for your system configuration from our web site at www kontron com by selecting the board name Refer to the Configuration Guide on our web site Power Supply Unit The power supply unit PSU is placed on the rear side of the unit The KISS 4U Platform can optional be equipped with an AC wide rage PSU a redundant AC wide rage PSU or with a 24V DC PSU For information about the int...

Page 27: ... is installed in the fan case located at the front side of the system The KISS 4U Platform should only be operated with a functioning fan slide in module refer to the Replacing the System s Fans section Defective components should only be replaced by Kontron original spare parts part number of the fan slide in module 0 0084 3604 KISS 4U User s Manual V1 10 25 ...

Page 28: ... attach slide rails not included in the scope of delivery to the KISS 4U Platform for system installation into a 19 industrial cabinet Refer to the Slide Rails Option chapter 26 KISS User s Manual V1 10 2 1 Fig 15 Tapped M4 metric holes to attach a telescope rail 1 Side view of the KISS 4U Platform 2 4x tapped M4 metric holes on both sides ...

Page 29: ...secured into unit and that the system cover is installed and secured 3 Turn the system upside down 4 Remove the protect foil from the delivered self adhesive rubber feet 5 Attach the self adhesive rubber feet to the bottom side of the chassis Removing the Drive Locking Screws Before you start up the system for the first time and before mounting mounting into an industrial cabinet open the system a...

Page 30: ...have to be carried out by the service person for this area or a suitably instructed user which are familiar with the associated dangers Please observe the safety instruction for handling assemblies with static sensitive device Failure to take heed of this warning instruction can result in damage to the device Please consult the documentation provided by the manufacturer of the expansion card for i...

Page 31: ...r loosen the screw of the card holder 1 Slide the card hold down bracket to right 2 to pull it out from the two laterally located bolts Lift the card hold down bracket away 3 Retain the card hold down bracket and the screw for later use 3 2 1 4 Fig 20 Removing the fastening screw and the card hold down bracket KISS 4U User s Manual V1 10 29 ...

Page 32: ...on card filler bracket to the rear slot of the device 6 Reinstall the card holder and secure it using the retaining screw see Fig 20 7 The PCP holder refer to Fig 20 Fig 22 pos 4 has to be installed into the appropriate hole of the card hold down bracket by means of the provided screw if necessary Fix the upper edge of the expansion card especially for full length card into the slot of the PCB hol...

Page 33: ... least 5 cm 1 969 of free space in front and behind the unit to prevent the device from possibly overheating The KISS 4U Platform should be installed into a 19 industrial cabinet with slide rails The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilizatio...

Page 34: ...C power plug Fig 23 KISS 4U example with AC power connection 1 Connect the supplied AC power cord into the system AC power plug see fig 23 2 Connect the other end of the AC power cord into a corresponding mains outlet Use the power cord suitable for the mains in your country Do not remove or alter the grounding prong on the power cord In situations where a two slot receptacle is present have it re...

Page 35: ...FF via a readily accessible two pole disconnect device that shall be incorporated in the building installation wiring e g overload protection switch Users which are admitted to the SERVICE ACCESS AREA or to the RESTRICTED ACCESS LOCATION must be suitably instructed and sufficiently informed about the associated dangers Hazard symbol 24V 0V DC screw terminal Fig 23 KISS 4U System example DC Connect...

Page 36: ...fully functional when you switch it on for the first time If you have ordered your system without a pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components The needed drivers for the hardware configuration of your system can be downloaded from the web page www kontron com by selecting ...

Page 37: ... systems require minimal maintenance and care to keep them operating correctly Occasionally wipe the system with a soft dry cloth You should only remove persistent dirt by use of a soft slightly damp cloth use only a mild detergent Clean the air filter mats regularly refer to the Cleaning the Filter Mat section ...

Page 38: ...tructed and sufficiently informed about the associated dangers Keep your hands and fingers away from rotating parts of the fans Before taking out the fan slide in module wait until the fans have totally stopped To replace fan slide in module proceed as follows 1 Open the unit as described in the Accessing Internal Components section step 2 3 Pull out the device cover only so far as necessary to ha...

Page 39: ...es 24 24a 24b and 24c 1 Front access door of the system 2 Handle of the fan slide in module 3 2x system fan temperature controlled independently controlled 4 Captive knurled screw 5 Plug for fan control 6 Centering slot on the bottom side of the fan slide in module 7 Socket in the fan case for fan control 8 Centering angle 9 Fan case KISS 4U User s Manual V1 10 37 ...

Page 40: ...ew functional module Push the fan slide in module carefully into the fan case socket connector by aligning the centering angle Fig 24c pos 8 to the centering slot Fig 24b pos 6 4 Secure the fan slide in module with the captive knurled screw 5 Close the KISS 4U Platform and secure the cover with the captive knurled screws 38 KISS User s Manual V1 10 ...

Page 41: ...t To replace or clean the air filter mat proceed as follows 1 Open the front access door 2 Loosen the knurled screw that secure the filter mat holder with the air filter mat to the chassis 3 Pull out the filter mat holder into the marked direction 4 Remove the dirty air filter mat 5 To clean the filter mat Rinse in water up to approx 40 C you may add mild duty commercial detergent It is also possi...

Page 42: ...e mat is facing the fans Defective components may be replaced only by Kontron original spare parts part number of the filter mat 0 0084 2953 Legend for figures 26 26a and 26b 1 Threaded M4 metric stud 2 Air intake openings 3 Centering holes for the filter mat holder 4 Locking tabs 5 Inserted filter mat 6 Fastening screw of the filter mat holder 1 2 3 7 Filter mat holder Fig 26 Location for filter ...

Page 43: ... must be on the top 6 The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers The Lithium battery type must be UL listed 7 Reinstall the expansion cards which you removed and reconnect their data cables 8 Close the Unit as described in chapter Installing Removing the Expansion Cards step 5 8 Caution Danger of explosion when replaci...

Page 44: ...2 1 3 Fig 27 Attaching the inner side of the slide rail 4 3 1 Fig 27a KISS 4U Plattform with slide rail Legend for figures 27 and 27a 1 Side view of the KISS 4U Platform 2 4x M4x6 rounded head screw per each side of the unit 3 Slide rail inner part 4 Slide rail outer part with brackets short at the front long at the rear Only the specified M4x6 screws should be used to attach telescope rails to th...

Page 45: ...air of short front brackets with screws and washers One pair of long rear brackets with screws and washers 2x bar nut kits 8x M4x6 flathead screws For assembling refer to Fig 28 Fig 28 Assembling the Telescopic Rail set Short brackets are usually used at the front of the chassis and long brackets at the rear KISS 4U User s Manual V1 10 43 ...

Page 46: ...s see Fig 27a pos 4 Screw the back brackets on loosely 3 Install the slide rails into the industrial cabinet 4 Mount the inner part see Fig 27a pos 3 of the slide rails to the chassis 5 Insert the KISS 4U Platform into the industrial cabinet 6 Check for even and smooth movement of the chassis 7 If binding occurs or slide movement is not satisfactory Loosen the screws on the rear mount brackets and...

Page 47: ...per Expansion Slot PCI max 25 W Lithium Batterie CR2032 3 0 V 0 22Ah Rated Voltage Range Refer to the type label KISS 4U System type The xxx Group is replaced by figures 100 through 999 representing the built in CPU board y is replaced by a single letter A through Z representing the power supply installed in the system The corresponding Configuration Guide and the manual of the installed board can...

Page 48: ...ting temperature relative humidity 0 50 C 20 90 not condensing 32 122 F 20 90 not condensing Storage transit temp relative humidity 20 70 C 10 90 not condensing 4 158 F 10 90 not condensing Operating altitude 3 048 m 10 000 ft Storage transit altitude 10 000 m 32 810 ft Operating shock 15 G 11 ms Dauer Halbsinus Storage transit shock 30 G 11 ms Dauer Halbsinus Operating vibration 10 500 Hz 1 0 G S...

Page 49: ...C CE Marking Council Directive 93 68 EEC Electrical Safety Harmonized Standards EUROPE Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 U S A KANADA to meet to UL60950 1 2006 EMC Harmonized Standards EU Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005...

Page 50: ... a minus sign Serial interface COM RS232 Pin Signal Name 9 pin D SUB Connector 1 DCD Data Carrier Detect 2 RXD Receive Data 3 TXD Transmit Data 4 DTR Data Terminal Ready 5 GND Signal Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator 48 KISS User s Manual V1 10 ...

Page 51: ...llel Port LPT Pin Signal Name 25 pin D SUB Connector female 1 STROBE 2 DATA0 3 DATA1 4 DATA2 5 DATA3 6 DATA4 7 DATA5 8 DATA6 9 DATA7 10 ACKN 11 BUSY 12 PE 13 SELECT 14 AUTOFD 15 ERROR 16 INIT 17 SLCTIN 18 25 GND KISS 4U User s Manual V1 10 49 ...

Page 52: ...onnector Pin Signal Name 6 pin Mini DIN Connector 1 Mouse data 2 N C 3 GND 4 5 V 5 Mouse clock 6 N C PS 2 Keyboard Connector Pin Signal Name 6 pin Mini DIN Connector 1 Keyboard data 2 N C 3 GND 4 5 V 5 Keyboard clock 6 V C 50 KISS User s Manual V1 10 ...

Page 53: ...ctor female 1 Analog red output 2 Analog green output 3 Analog blue output 4 N C 5 8 GND 9 5 V DDC 10 GND 11 N C 12 SDA DDC 13 TTL HSync 14 TTL VSync 15 SCL DDC USB Port Pin Signal Name 4 pin USB Connector Type A Version 2 0 1 VCC 2 Data 3 Data 4 GND KISS 4U User s Manual V1 10 51 ...

Page 54: ...P No the device s serial number S No The serial number can be found on the name plate on the right hand side of the device Explain the nature of your problem to the service technician Should you require further information about Kontron Embedded Computers our products or services please contact us on the aforementioned telephone and fax numbers or at www kontron com or write to us at Kontron Embed...

Page 55: ...MA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package that you are sending to us 3 Describe the fault that has occurred 4 Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices 5 When return...

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