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Kongsberg RADius 1000, Installation Manual

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RADius 1000 Installation Manual, rev. 5 

 

Appendix C - Bulgin connector assembly 

45 

APPENDIX C - BULGIN CONNECTOR 
ASSEMBLY 

It is very important that the Bulgin connector is correctly assembled to ensure that the 
connectors are watertight. Follow the instructions below carefully. 
 

Cable

Gland nut

Gland

Gland

cage

Sealing
cap clip

Screw

terminals

Locking

ring

Retaining

ring

Insert in correct position

PLEASE NOTE THAT THE FLAT PART OF THE

SCREW TERMINAL MUST MATCH THE

CORRESPONDING FLAT PART INSIDE THE

CONNECTOR MAIN BODY.

Connector
main body

 

Figure 25   Bulgin connector assembly 

 

•

 

The gland nut shown in the figure above should be replaced with the supplied gland nut 
with strain relief.  

 

•

 

Insert the cable through the glands and the connector main body before connecting the 
wires to the screw terminals.  

 
 

Note!

 

After fastening the wires in the connector, use Loctite on the screw terminals to 
avoid loosening of wires due to vibration. 

 
 
When inserting the screw terminal part into the connector main body, be sure to rotate the part 
until it is locked before installing the retaining ring. The flat part of the screw terminal must 
match the corresponding flat part inside the connector main body. A good way to ensure a 
correct installation is to rotate the screw terminal body inside the connector main body until it 
locks and can not be rotated more. 
 
It is in addition recommended to vulcanize all outdoor connectors with self vulcanizing tape. 

Summary of Contents for RADius 1000

Page 1: ...RADius 1000 Installation Manual Issued 2006 11 30 ...

Page 2: ...Blank page ...

Page 3: ...fforts have been made to ensure the accuracy of the contents of this manual However should any errors be detected Kongsberg Seatex AS would greatly appreciate being informed of them Copyright 2006 by Kongsberg Seatex AS All rights reserved Kongsberg Seatex AS Pirsenteret N 7462 Trondheim Norway Telephone 47 73 54 55 00 Facsimile 47 73 51 50 20 Duty phone 47 73 50 21 11 E mail km seatex kongsberg c...

Page 4: ...IV Blank page ...

Page 5: ...dius1000 4 2006 02 20 Added new interface telegram descriptions New installation cable part number Added UPS recommendations for transponders TSW Man_inst_radius1000 5 2006 11 30 Updated manual to be compatible with SW version 1 05 xx FCC statement and RF exposure info added WEEE note removed Definitions altered Transponder temperature range adjusted and mean radiated power inserted New Processing...

Page 6: ...VI Blank page ...

Page 7: ...ransponder Power Supply 14 3 3 4 The Controller Unit 14 3 3 5 The Video Display Unit 15 3 4 Installation procedures 15 3 4 1 Mechanical installation 15 3 4 1 1 Interrogator installation procedure 16 3 4 1 2 Transponder installation procedure 18 3 4 1 3 Transponder Power Supply installation procedure 19 3 4 1 4 Controller Unit installation procedure 19 3 4 1 5 VDU installation procedure 19 3 4 2 El...

Page 8: ...nterrogator dimensions 34 4 4 RADius Transponder 500 Low Power dimensions 35 4 5 RADius Transponder 600 High Gain dimensions 36 5 PARTS LIST 37 APPENDIX A INSTALLATION WORKSHEET 39 APPENDIX B OUTPUT PROTOCOLS 41 5 1 PSXRAD NMEA proprietary format 41 5 2 Fanbeam BCD telegram 42 5 3 Pseudo Artemis telegram 43 5 4 ABB DP telegram 44 APPENDIX C BULGIN CONNECTOR ASSEMBLY 45 APPENDIX D TRANSPONDER ID SE...

Page 9: ...of data communication connector on the Interrogator Unit cable 22 Figure 15 Location of the data and power connectors on the Interrogator rear panel 23 Figure 16 Inside view of power connector used on the Interrogator Unit cable 23 Figure 17 Inside view of power connector on the Transponder cable 24 Figure 18 Transponder Power Supply cable connections 25 Figure 19 Processing Unit front view showin...

Page 10: ...X Blank page ...

Page 11: ...echanical dimensions of the different parts of the RADius 1000 Chapter 5 Parts list Lists the parts in the RADius 1000 system In this manual the following notations are used WARNING Used when it is necessary to warn personnel that a risk of injury or death exists if care is not exercised Caution Used to warn the reader that a risk of damage to the equipment exists if care is not exercised Note Use...

Page 12: ...her antenna or transmitter WARNING The RADius must be mounted with a separation distance of at least 20 cm from any humans 1 4 References 1 NMEA 0183 Standard for interfacing marine electronic devices Version 2 3 2 RADius 1000 User s Manual 3 Man_inst_RADius_600X 4 Man_inst_RADius_500X 1 5 Definitions abbreviations and acronyms 1 5 1 Definitions host system In this manual defined as Navigation com...

Page 13: ...d Continuous Wave FPGA Field Programmable Gate Array GND Ground GPS Global Positioning System GUI Graphical User Interface IEC International Electrotechnical Committee IP Ingress Protection IU Interrogator Unit LAN Local Area Network LED Light Emitting Diode NC Not connected NMEA National Marine Electronics Association RF Radio Frequency RMS Root Mean Square RX Receive TX Transmit UPS Uninterrupti...

Page 14: ...RADius 1000 Installation Manual rev 5 Introduction 4 Blank page ...

Page 15: ...eight 12 kg Colour Front anodised black Video Display Unit 15 LCD Width 343 mm Height 310 mm Depth 170 mm Weight 3 7 kg Colour Black RADius 1000 Interrogator Unit Width 562 mm Height 412 mm Depth 184 mm Weight 7 kg Colour White front Colour Grey rear RADius 500 Transponder Width 220 mm Height 228 mm Depth 72 mm Weight 1 6 kg Colour White front Colour Grey rear RADius 600 Transponder Width 220 mm H...

Page 16: ...on Shelf 48V DC 10 Power consumption 70 W max Batteries None connection to UPS recommended RADius 500 Transponder Voltage 3 6 V battery1 Power consumption 7 mW RADius 600 Transponder Voltage Supplied from Transponder Power Supply Power consumption 700 mW max RADius Transponder Power Supply Input voltage universal 85 to 265 V AC 2 3 Interrogator radiated power Peak radiated output power EIRP 1 43 W...

Page 17: ...Dius 1000 Interrogator Unit Enclosure material Anodised aluminium rear Enclosure material Plastic front cover Enclosure protection IP 66 Operating temperature range 30 to 55ºC 22 to 131 F Operating humidity max 100 Storage temperature range 25 to 70ºC 13 to 158 F Storage humidity max 60 RADius 500 Transponder Enclosure material Anodised aluminium rear Enclosure material Plastic front cover Enclosu...

Page 18: ... 2x2x0 5 mm2 Halogen free 1 Draka part number 839202 El number 1045881 Type 2 Draka type TI C 250 V shipline 2x2x0 5 mm2 Halogen free Draka part number 832002 Cable resistance Type1 and Type 2 40 Ohm km Diameter overall Type 1 6 5 0 5 Diameter overall Type 2 6 0 5 Maximum length 60 m Flame retardation IEC 60332 1 3 Interrogator Power Cable Type As above Maximum length 60 m Transponder Power Cable ...

Page 19: ...plied with the following parts A 19 inch rack 6U resiliently mounted RADius 1000 Processing Unit mounted in the rack RADius 1000 Interrogator Unit RADius 500 Transponder VDU monitor for desktop mounting Keyboard with integrated mouse 1U A power and connection shelf 2U mounted in the rack Power and data cables between the Processing Unit and the Interrogator Unit Documentation Power supply Transpon...

Page 20: ... dual Interrogator In addition to the above delivered parts the following is needed Additional cables for output lines to external equipment Power cable to the Transponder For external interfaces electrical characteristics and data formats must be decided and the necessary cables and connectors made available Mains cables for the Power Connection Shelf and Processing Unit are also needed ...

Page 21: ...azard Battery terminals are not accessible unless the cover is destroyed or removed Inspect equipment for possible physical damage before installation Make sure that no damage is made to the cover of the RADius 1000 Interrogator unit the RADius 600 Transponder and the RADius 500 low power WARNING Defective cover exposing battery on RADius 500 may be hazardous Safety General safety guidelines to be...

Page 22: ...wall to limit the risk of mechanical resonances caused by vibration Excessive 1 g rms vibrations could affect the quality of the measurements During dual Interrogator installations the two Interrogators should ideally be mounted with a 90 degree difference as shown in Figure 8 This will make it possible to cover 180 degrees Note The longest Interrogator axis must be horizontally oriented or else t...

Page 23: ...single Interrogator For supply vessels operating with different sides against an installation it is highly recommended to use a dual Interrogator system A typical operational scenario for a dual Interrogator solution is shown in Figure 3 Figure 4 Typical operational scenario for a supply vessel operation dual Interrogator ...

Page 24: ...ll preferably be mounted in a location not too distant from its power supply 200 metres in order to minimize cable resistance The Transponder should not be mounted close to large metal surfaces e g rig side to avoid multi path effects that could decrease accuracy Caution The longest Transponder axis must be horizontally oriented or else the RADius system will not be able to track the transponders ...

Page 25: ... Unit For location of the table mounted Video Display Unit consider the following The unit is designed for installation in an indoor environment and for operation within the temperature range The best location is typically on a table in the instrument room or on the bridge The unit should be mounted close to the Controller Unit The unit must be located and oriented in such a way that it is easy to...

Page 26: ...cket 2 When the best mounting location for the Interrogator Unit has been identified mount the bracket to a mast pole or rail with clamps as shown in Figure 6 and Figure 7 The mounting plate is designed for 2 inch mast pole or rail mounting and clamps are enclosed with the delivery The bracket can also be mounted on a wall If wall mounted remember to make holes in the wall for entering the power a...

Page 27: ...pical dual Interrogator solution that will cover a 180 degree sector is shown in Figure 8 Dual Interrogator mounting is done similar to single Interrogator solutions Power connector Data connector Interrogator bracket Mast clamp Mast or pole 9 0 180 Figure 8 Dual Interrogator Unit mounted to mast or pole top view ...

Page 28: ...ing plate is designed for 2 inch mast pole or rail mounting and clamps are enclosed with the delivery The Transponder mounting plate can also be mounted directly on a wall or on another foundation The installation of the Transponder is performed in the following steps 1 For installation of the Transponder in a mast pole or to a rail use the enclosed clamps as shown in Figure 9 Fasten the unit to a...

Page 29: ...tallation procedure Connect the VDU to the location labelled VGA at the rear panel of the Processing Unit 3 4 2 Electrical installation The electrical installation consists of Connecting a power cable between the Interrogator Unit and the 48 VDC power located on the Power Connection Shelf Connecting the data cable between the Interrogator Unit and Data LAN connector on the Power Connection Shelf C...

Page 30: ...utput serial lines RADius communicates with external equipment through RS 232 and RS 422 serial lines Output data are distance and bearing to dynamic positioning systems etc hereafter called host systems No hardware or software handshake is used on the serial lines The configuration of serial lines and their default settings are Line Type Data com5 RS 232 User configurable output com6 RS 232 User ...

Page 31: ...minal rail for power connection and for Data LAN Figure 11 Power and Data LAN terminal rails for the Interrogator cables Figure 12 and Figure 13 illustrate the pin out for the terminal rail Power and Data LAN In the terminal rail connections for up to four Interrogator Units are included Connection of more than one Interrogator Unit is a future optional feature Shield Shield Shield Shield Interrog...

Page 32: ...ator connector Data LAN Description Pin no Pin no Shield wire 1 5 Data TX 2 1 Data TX 3 2 NC 4 Data RX 5 3 Data RX 6 4 1 4 6 3 5 2 Figure 14 Inside view of data communication connector on the Interrogator Unit cable The connector used on the Interrogator Unit for data communication is of type Bulgin Buccaneer standard 6 pole The part number for the connector on the cable is PX0739 S This connector...

Page 33: ...ng The power cable from the Interrogator Unit to the terminal rail on the Power Connection Shelf has the following cable wiring Signal Interrogator connector Power Connection shelf Description Pin no Pin no Shield wire 1 GND pair 1 2 3 GND pair 1 3 4 48 VDC pair 2 4 1 NC 5 NC 6 48 VDC pair 2 7 2 1 4 6 3 5 2 7 Figure 16 Inside view of power connector used on the Interrogator Unit cable ...

Page 34: ...der power cable wiring and installation The cable wiring for the Transponder power cable is as follows Signal Connector Description Pin no Shield 1 6 VDC pair 1 2 6 VDC pair 1 3 NC 4 GND pair 2 5 GND pair 2 6 1 4 6 3 5 2 Figure 17 Inside view of power connector on the Transponder cable The power connector on the high gain Transponder is Bulgin 6 pole Buccaneer standard The part number for the conn...

Page 35: ... 2 6 Low Power Transponder battery switch Please note that the RADius 500 Transponder needs an LP Transponder activate switch installed in the connector position on the rear side for applying the battery power WARNING NEVER connect other equipment than the supplied battery switch to the rear connector An attempt to connect other sources to the connector pins may cause a hazard 3 4 2 7 Interrogator...

Page 36: ...of the Processing Unit An Ethernet connector NET 2 is also available for future use 4 Connect the 110 230V AC ship s power supply to the power connector at the rear of the Power Connection Shelf 5 Connect the cable from the Video Display Unit and the keyboard to the corresponding connectors at the rear of the Processing Unit 6 Connect the Video Display Unit to 110 230V AC ship s power 7 Connect th...

Page 37: ...stallation in the Installation Worksheet before entering the setup software Fill in the parameters directly in the worksheet found in the Appendix A Installation worksheet in the manual In this way the parameters for the actual installation will be easier to find when requested later 3 4 3 1 Select Interrogator Unit During first boot after installation it is necessary to select which Interrogator ...

Page 38: ...tor s mounting angle has to be calibrated after installation RADius outputs direction to the Transponder relative to the vessel s centre line 0 forward positive to starboard The Interrogator is typically pointing backwards on the vessel If the mounting angle had been 180 degrees then the mounting angle in the system configuration box above should have been 180 degrees However the actual installati...

Page 39: ...ted installation Offset angle α3 Figure 23 Interrogator mounting angle 3 4 3 3 Data output The Processing Unit has to be set up to output data to a DP system following the procedure below 1 Select which data output channel that is to be configured This is usually channel 1 2 Select which port that is going to be used 3 Configure the port settings according to the settings on the host system 4 Sele...

Page 40: ...RADius 1000 Installation Manual rev 5 Installation 30 Blank page ...

Page 41: ...nstallation Manual rev 5 Installation drawings 31 4 INSTALLATION DRAWINGS This chapter contains the outline drawings showing the mechanical dimensions of the Processing Unit the Interrogator Unit and the Transponder ...

Page 42: ...o Xref file Projection Rev Description Date Date Sign Design by Usage Rev no Scale 31438 MA 010 HW PLATTFORM 1 5 KL 99 05 03 04 11 25 4 Standard enclosure for mounting in 19 racks Basic material Aluminium Fits into slots with height 3 Units 1U 44 45mm ENCLOSURE DIMENSIONS KONGSBERG SEATEX Assey 443 430 33 6 465 57 1 132 5 3U 482 DETAIL A 3 5 R 3 5 A ...

Page 43: ...RADius 1000 Installation Manual rev 5 Installation drawings 33 4 2 RADius Controller Unit dimensions Rev Description Date Sign R AD ius 1000 SEATEX KONGSBERG ...

Page 44: ... Drawing no Xref file Projection Rev Description Date Date Sign Design by Usage Rev no Scale 3 KL KONGSBERG SEATEX INTERROGATOR DIMENSIONS RADIUS 05 01 31 Not to scale External 04 03 16 3840 MA 011 Bracket material El zn Steel powder coated Housing material Aluminium Cover Plastic Interogator Bracket 114 412 210 214 562 85 180 85 10 Typ ...

Page 45: ... Subtitle Title Issued Drawing no Xref file Projection Rev Description Date Date Sign Design by Usage Rev no Scale 1 KL KONGSBERG SEATEX 3840 MA 020 External Not to scale RADIUS TRANSPONDER DIMENSIONS Bracket material Stainless Steel AISI 316 Housing material Aluminium Cover Plastic 04 08 12 04 03 15 188 220 38 14 123 65 49 120 ...

Page 46: ...ojection Rev Description Date Date Sign Design by Usage Rev no Scale Description Tolerance ISO 2768 M if not specified on drawing Material KL KONGSBERG SEATEX Detail Bracket material Stainless Steel AISI 316 Housing material Aluminium Cover Plastic ABS PMMA TRANSPONDER DIMENSIONS RADius 600 HIGH GAIN 06 11 27 0 06 11 27 Not to scale 3840 MA 026 220 188 112 120 14 26 65 49 ...

Page 47: ...er activate switch G071 21 1 Cabinet Height 6U G060 31 1 VGA monitor LCD office type 15 including G071 28 power cable 1 5 m G071 27 1 Keyboard with rollerball 19 rack mounted RAD D USR_00 1 RADius User Manual RAD D IST_00 1 RADius Installation Manual RAD S HGT_00 RADius 600 High Gain Transponder RAD C CAB_00 1 RADius IU Transp Cable RAD E HGT_00 1 RADius 600 High Gain Transponder RAD E TPS_00 1 RA...

Page 48: ...IUP_00 2 RADius Power Connector Interrogator 7 pole RAD C IUN_00 2 RADius Net Connector Interrogator 6 pole RAD S LPT_00 1 RADius 500 Low Power Transponder including LP transponder activate switch G071 21 1 Cabinet Height 6U RAD M ITB_00 1 RADius Mounting Bracket Twin Interrogator RAD M TBW_00 1 RADius Mounting Bracket Wall Transponder G060 31 1 VGA monitor LCD office type 15 including G071 28 pow...

Page 49: ...From CG to CL Centre Line m positive to starboard of CG From CG to the Keel m positive below CG Vessel Description Vessel Data Vessel Type and Name Vessel Owner Country of Origin Management Manager Phone Number RADius RADius Owner RADius Manager Interrogator Mounting Angle Heading offset Reference Interrogator reading deg Reference deg Interrogator deg Data Output Digital RS 232 422 Output Configu...

Page 50: ...RADius 1000 Installation Manual rev 5 Appendix A Installation worksheet 40 Blank page ...

Page 51: ... S cc cr lf I ID for Interrogator range 0 9 hhmmss ss Time of position hour minutes seconds nn Number of transponders set up for tracking range 0 99 ss Sequence number multiple transponders range 0 nn 1 tid Transponder ID the number is the transponder frequency in 10KHz resolution 150 is then 1 5 MHz transponder rrrr rr Range in meters decimal centimetres aa a Range accuracy estimate 1 σ level in ...

Page 52: ...der output can be selected from the RADius GUI BBBRRR00T where BBB is the bearing in packed BCD format RRR is the range in packed BCD format 00 are two ASCII zero bytes T is the ASCII character 255 acting as the terminator Byte 1 ab bearing abc def deg Byte 2 cd Byte 3 ef Byte 4 gh range ghijk l meter Byte 5 ij Byte 6 kl Byte 7 0 Byte 8 0 Byte 9 0xFF ...

Page 53: ... the bearing in degrees ASCII GHI JKL deg S Status 0 0x30 is invalid data 1 0x31 is valid data Byte 1 6 abcdef Range in decimeter abcde f m Byte 7 Space Byte 8 13 ghijkl Bearing in degrees ghi jkl deg Byte 14 Space Byte 15 s Status flag 0 0x30 is invalid data 1 0x31 is valid data Byte 16 CR Carriage Return Byte 17 LF Line Feed Note that this telegram differs from Artemis When it comes to bearing B...

Page 54: ...s ASCII TTT Transponder ID ASCII S Status ASCII 0 9 0 No reply not tracking transponder 1 Other error do not use 2 Range only 3 8 TBD 9 Valid Status HH MM SS Time ASCII Hour Minutes Seconds from system time Byte 1 2 SN Byte 3 Comma Character Byte 4 9 RRR R Range meters Byte 10 Comma Character Byte 11 16 BBB BB Bearing degrees Byte 17 Comma Character Byte 18 20 TTT Transponder ID range 150 300 Byte...

Page 55: ...hould be replaced with the supplied gland nut with strain relief Insert the cable through the glands and the connector main body before connecting the wires to the screw terminals Note After fastening the wires in the connector use Loctite on the screw terminals to avoid loosening of wires due to vibration When inserting the screw terminal part into the connector main body be sure to rotate the pa...

Page 56: ...ndix C Bulgin connector assembly 46 Caution If the screw terminal body is not correctly mounted in the connector main body the assembled connector will not be waterproof It is recommended to use self vulcanizing tape on the assembled connector ...

Page 57: ... 1 0 0 1 0 186 0 0 1 0 0 1 1 188 0 0 1 0 1 0 0 190 0 0 1 0 1 0 1 192 0 0 1 0 1 1 0 194 0 0 1 0 1 1 1 196 0 0 1 1 0 0 0 198 0 0 1 1 0 0 1 200 0 0 1 1 0 1 0 202 0 0 1 1 0 1 1 204 0 0 1 1 1 0 0 206 0 0 1 1 1 0 1 208 0 0 1 1 1 1 0 210 0 0 1 1 1 1 1 212 0 1 0 0 0 0 0 214 0 1 0 0 0 0 1 216 0 1 0 0 0 1 0 218 0 1 0 0 0 1 1 220 0 1 0 0 1 0 0 222 0 1 0 0 1 0 1 224 0 1 0 0 1 1 0 226 Switch Setting TID MSB LS...

Page 58: ...RADius 1000 Installation Manual rev 5 Appendix C Bulgin connector assembly 48 Blank page ...

Page 59: ... on transportation for RADius 500 containing lithium battery The RADius 500 packaging is labelled with the following LITHIUM BATTERIES CONTAINED IN EQUIPMENT CLASS 9 UN 3091 NET WT OF LITHIUM 5 GRAMS PACKING INSTRUCTIONS 912 II In addition the symbol below is used Figure 26 Dangerous goods class 9 UN 3091 ...

Page 60: ...RADius 1000 Installation Manual rev 5 Appendix E Transportation 50 Blank page ...

Page 61: ...quipment 21 F formats 41 H hazard 11 I Installation Worksheet 28 L LED1 27 light diode 27 lithium battery 11 49 M mounting angle 28 29 mounting bracket 17 N NMEA 41 O operational scenario 12 13 output data 28 P Personnel number of 11 power supply 27 PSXRAD 41 R RS232 21 RS422 21 S Safety 11 serial lines 21 Setup 28 Ship location 11 strain relief 45 T terminal rail 22 TID settings 47 twisted pair 8...

Page 62: ...RADius 1000 Installation Manual rev 5 Index 52 Blank page ...

Page 63: ...rev 4 Reader s comments Reader s comments Please help us to improve the quality of our documentation by returning your comments on this manual Your information on any inaccuracies or omissions with page reference Please see next page ...

Page 64: ...on Company Address Telephone Facsimile E mail Date Manual reference Revision Thank you for your contribution Please send this form to Secretary of Research and Development Kongsberg Seatex AS Pirsenteret N 7462 Trondheim Norway Telephone 47 73 54 55 00 Facsimile 47 73 51 50 20 E mail km seatex kongsberg com ...

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