
40 Troubleshooting
SEN02307-00
BR380JG-1E0
21
S-14 Coolant temperature becomes too high (overheating)
1
General causes why coolant temperature becomes too
high
q
Lack of cooling air (deformation, damage of fan)
q
Drop in heat dissipation efficiency
q
Problem in coolant circulation system
q
Rise in hydraulic oil temperature
o
Carry out troubleshooting for machine
Causes
Broken cylin
der head
, head gasket
Holes caused by pitting
Clogged, br
oken
oil cooler
Lack of
coolant
Broken wate
r pump
Defective op
eration of ther
most
at
Clogged, crushed r
adia
tor fins
Clogged r
adiato
r core
Defective r
adia
tor cap (pr
essur
e va
lve)
Defective fan
pulley bearing
Slipping fan belt, wor
n fan pulley
Defective coolant temper
ature g
auge
Rise of
hydr
aulic oil temper
at
ure
on applicable machine
side
Qu
estions
Confirm recent repair history
Degree of use of
machine
Operated for long period
E E
E E
Condition of overheating
Sudden overheated
Q w
Q
Always tends to overheat
Q w w
Q
Coolant temperature
gauge (if installed)
Rises quickly
Q
w
Does not go down from red range
w
Radiator coolant level monitor indicates drop of coolant level (if monitor is
installed)
w
Engine oil level has risen and oil is milky
w Q
Fan belt tension is low
w
C
heck items
When fan belt is turned, it has play
w
Milky oil is floating on coolant
w
There are excessive air bubbles in radiator, coolant spurts back
w
When light bulb is held behind radiator core, no light passes through
w
Radiator shroud, inside of underguard on applicable machine side are clogged
with dirt or mud
w
w
Coolant is leaking because of cracks in hose or loose clamps
w
Coolant flows out from radiator overflow hose
w
Fan belt whines under sudden acceleration
w
Hydraulic oil temperature enters red range faster than engine coolant
temperature
w
T
roublesh
ooting
When compression pressure is measured, it is found to be low
q
Car
ry out tr
oubleshoo
ting
on applicable machine
side
Inspect cylinder bore directly
q
Inspect oil cooler directly
q
Temperature difference between upper and lower tanks of radiator is large
q
When operation of thermostat is carried out, it does not open at cracking
temperature
q
Temperature difference between upper and lower tanks of radiator is slight
q
Inspect radiator core directly
q
When operation of radiator cap is carried out, its cracking pressure is low
q
Inspect fan belt, pulley directly
q
When coolant temperature is measured, it is fount to be normal
q
Remedy
Replace
Replace
Replace
Ad
d
Replace
Replace
Corr
ect
Corr
ect
Replace
Replace
Corr
ect
Replace
—
Summary of Contents for BR380JG-1E0
Page 1: ...SEN01341 03 MOBILE CRUSHER BR380JG 1E0 SERIAL NUMBERS 2001 and up ...
Page 2: ......
Page 13: ...00 Index and foreword SEN01343 03 BR380JG 1E0 11 ...
Page 71: ...SEN01349 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Final drive 1 ...
Page 79: ...SEN01350 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Idler 1 ...
Page 160: ...SEN01353 00 10 Structure function and maintenance standard 18 BR380JG 1E0 ...
Page 183: ...10 Structure function and maintenance standard SEN01354 00 BR380JG 1E0 5 ...
Page 187: ...SEN01354 00 10 Structure function and maintenance standard 10 BR380JG 1E0 ...
Page 211: ...10 Structure function and maintenance standard SEN01355 00 BR380JG 1E0 17 ...
Page 304: ...SEN02303 00 30 Testing and adjusting 46 BR380JG 1E0 Adjusting mirrors 1 ...
Page 402: ...30 Testing and adjusting SEN02305 01 BR380JG 1E0 61 ...
Page 414: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 3 Sequence of events in troubleshooting 1 ...
Page 424: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 13 ...
Page 425: ...SEN02089 01 40 Troubleshooting 14 BR380JG 1E0 ...
Page 426: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 15 ...
Page 427: ...SEN02089 01 40 Troubleshooting 16 BR380JG 1E0 ...
Page 428: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 17 ...
Page 429: ...SEN02089 01 40 Troubleshooting 18 BR380JG 1E0 ...
Page 430: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 19 ...
Page 431: ...SEN02089 01 40 Troubleshooting 20 BR380JG 1E0 ...
Page 432: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 21 ...
Page 433: ...SEN02089 01 40 Troubleshooting 22 BR380JG 1E0 ...
Page 434: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 23 ...
Page 435: ...SEN02089 01 40 Troubleshooting 24 BR380JG 1E0 ...
Page 436: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 25 ...
Page 437: ...SEN02089 01 40 Troubleshooting 26 BR380JG 1E0 ...
Page 438: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 27 ...
Page 439: ...SEN02089 01 40 Troubleshooting 28 BR380JG 1E0 ...
Page 440: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 29 ...
Page 441: ...SEN02089 01 40 Troubleshooting 30 BR380JG 1E0 ...
Page 442: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 31 ...
Page 443: ...SEN02089 01 40 Troubleshooting 32 BR380JG 1E0 ...
Page 444: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 33 ...
Page 445: ...SEN02089 01 40 Troubleshooting 34 BR380JG 1E0 ...
Page 446: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 35 ...
Page 447: ...SEN02089 01 40 Troubleshooting 36 BR380JG 1E0 ...
Page 448: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 37 ...
Page 449: ...SEN02089 01 40 Troubleshooting 38 BR380JG 1E0 ...
Page 450: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 39 ...
Page 451: ...SEN02089 01 40 Troubleshooting 40 BR380JG 1E0 ...
Page 452: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 41 ...
Page 453: ...SEN02089 01 40 Troubleshooting 42 BR380JG 1E0 ...
Page 454: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 43 ...
Page 455: ...SEN02089 01 40 Troubleshooting 44 BR380JG 1E0 ...
Page 463: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 465: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 467: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 9 Related electrical circuit diagram ...
Page 469: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 11 Related electrical circuit diagram ...
Page 471: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 13 Related electrical circuit diagram ...
Page 473: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 475: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 477: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 479: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 485: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 487: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 489: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 491: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 33 Related electrical circuit diagram ...
Page 493: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 495: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 497: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 511: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 513: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 520: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 522: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 524: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 526: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 531: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 533: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 538: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 540: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 542: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 544: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 41 Related electrical circuit diagram ...
Page 546: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 43 Related electrical circuit diagram ...
Page 550: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 554: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 51 Related electrical circuit diagram ...
Page 556: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 53 Related electrical circuit diagram ...
Page 558: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 55 Circuit diagram related to air cleaner clogging ...
Page 560: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 57 Circuit diagram related to charge voltage ...
Page 577: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 17 Circuit diagram related to fuel control dial ...
Page 579: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 19 Circuit diagram related to fuel control dial ...
Page 601: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 43 Circuit diagram related to No 1 injector ...
Page 603: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 45 Circuit diagram related to No 5 injector ...
Page 605: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 47 Circuit diagram related to No 3 injector ...
Page 607: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 49 Circuit diagram related to No 6 injector ...
Page 609: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 51 Circuit diagram related to No 2 injector ...
Page 611: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 53 Circuit diagram related to No 4 injector ...
Page 617: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 5 Circuit diagram related to engine controller ...
Page 619: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 7 Circuit diagram related to sensor power supply 1 ...
Page 622: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 11 Circuit diagram related to water in fuel sensor ...
Page 624: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 13 Circuit diagram related to water in fuel sensor ...
Page 652: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 45 Related electrical circuit diagram ...
Page 654: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 659: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 5 Circuit diagram related to horn relay ...
Page 661: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 7 Related electrical circuit diagrams ...
Page 666: ...SEN02094 00 40 Troubleshooting 12 BR380JG 1E0 Related electrical circuit diagram ...
Page 668: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 670: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 672: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 674: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 21 Circuit diagram related to engine stop switch ...
Page 681: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 683: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 765: ...SEN02307 00 40 Troubleshooting 2 BR380JG 1E0 S 16 Vibration is excessive 23 ...
Page 794: ...50 Disassembly and assembly SEN02737 00 BR380JG 1E0 7 ...
Page 823: ...SEN02738 00 50 Disassembly and assembly 28 BR380JG 1E0 ...
Page 828: ...50 Disassembly and assembly SEN02738 00 BR380JG 1E0 33 ...