
00 Index and foreword
SEN01343-03
BR380JG-1E0
9
E-3 The automatic warm-up function does not work................................................................... 10
E-4 Preheater does not operate.................................................................................................. 12
E-5 The whole work equipment stops suddenly.......................................................................... 14
E-6 The red mark of emergency stop is indicated just after the engine is started....................... 16
E-7 The machine monitor does not display any item .................................................................. 20
E-8 Some items are not displayed on the machine monitor........................................................ 22
E-9 Contents of display by machine monitor are different from applicable machine................... 22
E-10 Fuel level monitor was lighted in red while engine running ................................................ 23
E-11 Engine coolant temperature gauge does not indicate normally .......................................... 24
E-12 The fuel level gauge does not display normally.................................................................. 26
E-13 The hydraulic oil temperature gauge does not display normally ........................................ 27
E-14 The travel, work, and inspection modes do not change. .................................................... 28
E-15 The crusher clearance adjustment mode does not change................................................ 30
E-16 The crusher rotation direction does not change ................................................................. 32
E-17 Machine does not travel ..................................................................................................... 34
E-18 Travel cannot be controlled by radio control....................................................................... 36
E-19 The feeder cannot be turned ON and OFF by radio control ............................................... 40
E-20 One-touch start, stop switch cannot be operated by radio control ..................................... 44
E-21 The monitor switches do not work ...................................................................................... 47
E-22 The crusher cannot be operated with the crusher manual FORWARD/REVERSE
switch on the monitor ......................................................................................................... 48
E-23 The conveyor cannot be operated with the conveyor manual FORWARD/REVERSE
switch on the monitor ......................................................................................................... 49
E-24 KOMTRAX system does not operate normally................................................................... 50
Troubleshooting of hydraulic and mechanical system (H-mode)
SEN02306-01
System chart for hydraulic and mechanical systems ..................................................................
4
Information contained in troubleshooting table............................................................................
6
H-1 The speed or power of the whole work equipment and travel is low....................................
8
H-2 The engine speed lowers extremely or the engine stalls ..................................................... 10
H-3 The work equipment and travel systems do not work .......................................................... 11
H-4 Abnormal sound comes out from around the hydraulic pump.............................................. 11
H-5 Fine control performance or response is low ....................................................................... 12
H-6 The conveyor does not operate............................................................................................ 13
H-7 The speed or power of the conveyor is low.......................................................................... 14
H-8 The crusher does not operate .............................................................................................. 15
H-9 The speed or power of crusher is low .................................................................................. 16
H-10 The feeder does not operate .............................................................................................. 16
H-11 The feeder does not feed smoothly (Vibration frequency is low)........................................ 17
H-12 The magnetic separator does not operate ......................................................................... 17
H-13 The speed of magnetic separator belt is low...................................................................... 18
H-14 The side conveyor does not operate .................................................................................. 18
H-15 The speed or power of the side conveyor is low ................................................................ 19
H-16 The primary conveyor and the side conveyor do not move up and down .......................... 20
H-17 The machine deviates during travel ................................................................................... 21
H-18 The travel speed is low....................................................................................................... 23
H-19 The machine is not steered well or steering power is low .................................................. 25
H-20 The travel motor does not work (only one side) ................................................................. 26
H-21 When the travel switch of the radio controller is depressed, the machine does not travel. 26
H-22 The crusher clearance cannot be adjusted ........................................................................ 27
Troubleshooting of engine (S-mode)
SEN02307-00
Method of using troubleshooting chart ........................................................................................
3
S-1 Starting performance is poor ................................................................................................
6
S-2 Engine does not start............................................................................................................
7
S-3 Engine does not pick up smoothly........................................................................................ 10
S-4 Engine stops during operations ............................................................................................ 11
S-5 Engine does not rotate smoothly .......................................................................................... 12
S-6 Engine lack output (or lacks power) ..................................................................................... 13
S-7 Exhaust smoke is black (incomplete combustion)................................................................ 14
Summary of Contents for BR380JG-1E0
Page 1: ...SEN01341 03 MOBILE CRUSHER BR380JG 1E0 SERIAL NUMBERS 2001 and up ...
Page 2: ......
Page 13: ...00 Index and foreword SEN01343 03 BR380JG 1E0 11 ...
Page 71: ...SEN01349 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Final drive 1 ...
Page 79: ...SEN01350 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Idler 1 ...
Page 160: ...SEN01353 00 10 Structure function and maintenance standard 18 BR380JG 1E0 ...
Page 183: ...10 Structure function and maintenance standard SEN01354 00 BR380JG 1E0 5 ...
Page 187: ...SEN01354 00 10 Structure function and maintenance standard 10 BR380JG 1E0 ...
Page 211: ...10 Structure function and maintenance standard SEN01355 00 BR380JG 1E0 17 ...
Page 304: ...SEN02303 00 30 Testing and adjusting 46 BR380JG 1E0 Adjusting mirrors 1 ...
Page 402: ...30 Testing and adjusting SEN02305 01 BR380JG 1E0 61 ...
Page 414: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 3 Sequence of events in troubleshooting 1 ...
Page 424: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 13 ...
Page 425: ...SEN02089 01 40 Troubleshooting 14 BR380JG 1E0 ...
Page 426: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 15 ...
Page 427: ...SEN02089 01 40 Troubleshooting 16 BR380JG 1E0 ...
Page 428: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 17 ...
Page 429: ...SEN02089 01 40 Troubleshooting 18 BR380JG 1E0 ...
Page 430: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 19 ...
Page 431: ...SEN02089 01 40 Troubleshooting 20 BR380JG 1E0 ...
Page 432: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 21 ...
Page 433: ...SEN02089 01 40 Troubleshooting 22 BR380JG 1E0 ...
Page 434: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 23 ...
Page 435: ...SEN02089 01 40 Troubleshooting 24 BR380JG 1E0 ...
Page 436: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 25 ...
Page 437: ...SEN02089 01 40 Troubleshooting 26 BR380JG 1E0 ...
Page 438: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 27 ...
Page 439: ...SEN02089 01 40 Troubleshooting 28 BR380JG 1E0 ...
Page 440: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 29 ...
Page 441: ...SEN02089 01 40 Troubleshooting 30 BR380JG 1E0 ...
Page 442: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 31 ...
Page 443: ...SEN02089 01 40 Troubleshooting 32 BR380JG 1E0 ...
Page 444: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 33 ...
Page 445: ...SEN02089 01 40 Troubleshooting 34 BR380JG 1E0 ...
Page 446: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 35 ...
Page 447: ...SEN02089 01 40 Troubleshooting 36 BR380JG 1E0 ...
Page 448: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 37 ...
Page 449: ...SEN02089 01 40 Troubleshooting 38 BR380JG 1E0 ...
Page 450: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 39 ...
Page 451: ...SEN02089 01 40 Troubleshooting 40 BR380JG 1E0 ...
Page 452: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 41 ...
Page 453: ...SEN02089 01 40 Troubleshooting 42 BR380JG 1E0 ...
Page 454: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 43 ...
Page 455: ...SEN02089 01 40 Troubleshooting 44 BR380JG 1E0 ...
Page 463: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 465: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 467: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 9 Related electrical circuit diagram ...
Page 469: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 11 Related electrical circuit diagram ...
Page 471: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 13 Related electrical circuit diagram ...
Page 473: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 475: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 477: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 479: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 485: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 487: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 489: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 491: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 33 Related electrical circuit diagram ...
Page 493: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 495: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 497: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 511: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 513: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 520: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 522: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 524: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 526: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 531: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 533: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 538: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 540: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 542: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 544: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 41 Related electrical circuit diagram ...
Page 546: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 43 Related electrical circuit diagram ...
Page 550: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 554: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 51 Related electrical circuit diagram ...
Page 556: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 53 Related electrical circuit diagram ...
Page 558: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 55 Circuit diagram related to air cleaner clogging ...
Page 560: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 57 Circuit diagram related to charge voltage ...
Page 577: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 17 Circuit diagram related to fuel control dial ...
Page 579: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 19 Circuit diagram related to fuel control dial ...
Page 601: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 43 Circuit diagram related to No 1 injector ...
Page 603: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 45 Circuit diagram related to No 5 injector ...
Page 605: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 47 Circuit diagram related to No 3 injector ...
Page 607: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 49 Circuit diagram related to No 6 injector ...
Page 609: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 51 Circuit diagram related to No 2 injector ...
Page 611: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 53 Circuit diagram related to No 4 injector ...
Page 617: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 5 Circuit diagram related to engine controller ...
Page 619: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 7 Circuit diagram related to sensor power supply 1 ...
Page 622: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 11 Circuit diagram related to water in fuel sensor ...
Page 624: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 13 Circuit diagram related to water in fuel sensor ...
Page 652: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 45 Related electrical circuit diagram ...
Page 654: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 659: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 5 Circuit diagram related to horn relay ...
Page 661: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 7 Related electrical circuit diagrams ...
Page 666: ...SEN02094 00 40 Troubleshooting 12 BR380JG 1E0 Related electrical circuit diagram ...
Page 668: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 670: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 672: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 674: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 21 Circuit diagram related to engine stop switch ...
Page 681: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 683: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 765: ...SEN02307 00 40 Troubleshooting 2 BR380JG 1E0 S 16 Vibration is excessive 23 ...
Page 794: ...50 Disassembly and assembly SEN02737 00 BR380JG 1E0 7 ...
Page 823: ...SEN02738 00 50 Disassembly and assembly 28 BR380JG 1E0 ...
Page 828: ...50 Disassembly and assembly SEN02738 00 BR380JG 1E0 33 ...