
40 Troubleshooting
SEN02089-01
BR380JG-1E0
7
Phenomena considered to be failures and troubleshooting Nos.
No.
Phenomena considered to be failures
Troubleshooting
Indication
of code
E-mode
H-mode
S-mode
Phenomena related to user code, error code, or failure code
1
User code is displayed on machine monitor
Accord-
ing to
indicated
code
2
When failure history is checked, error code is displayed in electri-
cal system
3
When failure history is checked, error code is displayed in
mechanical system
Phenomena related to engine
4
Engine does not start easily (It always takes time to start)
S-1
5
Engine does
not start
Engine does not crank
E-1
S-2 a)
6
Engine cranks but exhaust smoke does not come
out
S-2 b)
7
Exhaust smoke comes out but engine does not
start
S-2 c)
8
Engine speed does not rise sharply
S-3
9
Engine stops during operation
E-2
H-2
S-4
10 Engine does not rotate smoothly
S-5
11 Engine lacks output (or lacks power)
H-1
S-6
12 Exhaust gas color is bad (Incomplete combustion)
S-7
13 Oil is consumed much or (exhaust gas color is blue)
S-8
14 Oil becomes dirty quickly
S-9
15 Fuel is consumed much
S-10
16
Coolant contains oil (or coolant spurts back or coolant level goes
down)
S-11
17 Oil pressure drops
S-12
18 Oil level rises (Water or fuel is mixed in oil)
S-13
19 Coolant temperature becomes too high (overheating)
S-14
20 Abnormal sound comes out
S-15
21 Vibration is excessive
S-16
22 Engine does not stop
23 Automatic warm-up function does not work
E-3
24 The engine preheater does not operate
E-4
Phenomena related to work equipment and travel
25 Speed or power of whole work equipment and travel is low
H-1
S-6
26 Engine speed lowers extremely or engine stalls
H-2
S-4
27 All work equipment stops suddenly
E-5
28 Work equipment and travel systems do not work
H-3
29 Abnormal sound comes out from around hydraulic pump
H-4
30 Fine control performance or response is low
H-5
Summary of Contents for BR380JG-1E0
Page 1: ...SEN01341 03 MOBILE CRUSHER BR380JG 1E0 SERIAL NUMBERS 2001 and up ...
Page 2: ......
Page 13: ...00 Index and foreword SEN01343 03 BR380JG 1E0 11 ...
Page 71: ...SEN01349 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Final drive 1 ...
Page 79: ...SEN01350 00 10 Structure function and maintenance standard 4 BR380JG 1E0 Idler 1 ...
Page 160: ...SEN01353 00 10 Structure function and maintenance standard 18 BR380JG 1E0 ...
Page 183: ...10 Structure function and maintenance standard SEN01354 00 BR380JG 1E0 5 ...
Page 187: ...SEN01354 00 10 Structure function and maintenance standard 10 BR380JG 1E0 ...
Page 211: ...10 Structure function and maintenance standard SEN01355 00 BR380JG 1E0 17 ...
Page 304: ...SEN02303 00 30 Testing and adjusting 46 BR380JG 1E0 Adjusting mirrors 1 ...
Page 402: ...30 Testing and adjusting SEN02305 01 BR380JG 1E0 61 ...
Page 414: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 3 Sequence of events in troubleshooting 1 ...
Page 424: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 13 ...
Page 425: ...SEN02089 01 40 Troubleshooting 14 BR380JG 1E0 ...
Page 426: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 15 ...
Page 427: ...SEN02089 01 40 Troubleshooting 16 BR380JG 1E0 ...
Page 428: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 17 ...
Page 429: ...SEN02089 01 40 Troubleshooting 18 BR380JG 1E0 ...
Page 430: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 19 ...
Page 431: ...SEN02089 01 40 Troubleshooting 20 BR380JG 1E0 ...
Page 432: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 21 ...
Page 433: ...SEN02089 01 40 Troubleshooting 22 BR380JG 1E0 ...
Page 434: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 23 ...
Page 435: ...SEN02089 01 40 Troubleshooting 24 BR380JG 1E0 ...
Page 436: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 25 ...
Page 437: ...SEN02089 01 40 Troubleshooting 26 BR380JG 1E0 ...
Page 438: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 27 ...
Page 439: ...SEN02089 01 40 Troubleshooting 28 BR380JG 1E0 ...
Page 440: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 29 ...
Page 441: ...SEN02089 01 40 Troubleshooting 30 BR380JG 1E0 ...
Page 442: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 31 ...
Page 443: ...SEN02089 01 40 Troubleshooting 32 BR380JG 1E0 ...
Page 444: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 33 ...
Page 445: ...SEN02089 01 40 Troubleshooting 34 BR380JG 1E0 ...
Page 446: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 35 ...
Page 447: ...SEN02089 01 40 Troubleshooting 36 BR380JG 1E0 ...
Page 448: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 37 ...
Page 449: ...SEN02089 01 40 Troubleshooting 38 BR380JG 1E0 ...
Page 450: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 39 ...
Page 451: ...SEN02089 01 40 Troubleshooting 40 BR380JG 1E0 ...
Page 452: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 41 ...
Page 453: ...SEN02089 01 40 Troubleshooting 42 BR380JG 1E0 ...
Page 454: ...40 Troubleshooting SEN02089 01 BR380JG 1E0 43 ...
Page 455: ...SEN02089 01 40 Troubleshooting 44 BR380JG 1E0 ...
Page 463: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 465: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 467: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 9 Related electrical circuit diagram ...
Page 469: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 11 Related electrical circuit diagram ...
Page 471: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 13 Related electrical circuit diagram ...
Page 473: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 475: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 477: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 479: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 485: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 487: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 489: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 491: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 33 Related electrical circuit diagram ...
Page 493: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 495: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 497: ...40 Troubleshooting SEN02090 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 511: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 5 Related electrical circuit diagram ...
Page 513: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 7 Related electrical circuit diagram ...
Page 520: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 522: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 524: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 526: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 21 Related electrical circuit diagram ...
Page 531: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 27 Related electrical circuit diagram ...
Page 533: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 538: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 35 Related electrical circuit diagram ...
Page 540: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 37 Related electrical circuit diagram ...
Page 542: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 39 Related electrical circuit diagram ...
Page 544: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 41 Related electrical circuit diagram ...
Page 546: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 43 Related electrical circuit diagram ...
Page 550: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 554: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 51 Related electrical circuit diagram ...
Page 556: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 53 Related electrical circuit diagram ...
Page 558: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 55 Circuit diagram related to air cleaner clogging ...
Page 560: ...40 Troubleshooting SEN02091 00 BR380JG 1E0 57 Circuit diagram related to charge voltage ...
Page 577: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 17 Circuit diagram related to fuel control dial ...
Page 579: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 19 Circuit diagram related to fuel control dial ...
Page 601: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 43 Circuit diagram related to No 1 injector ...
Page 603: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 45 Circuit diagram related to No 5 injector ...
Page 605: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 47 Circuit diagram related to No 3 injector ...
Page 607: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 49 Circuit diagram related to No 6 injector ...
Page 609: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 51 Circuit diagram related to No 2 injector ...
Page 611: ...40 Troubleshooting SEN02092 00 BR380JG 1E0 53 Circuit diagram related to No 4 injector ...
Page 617: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 5 Circuit diagram related to engine controller ...
Page 619: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 7 Circuit diagram related to sensor power supply 1 ...
Page 622: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 11 Circuit diagram related to water in fuel sensor ...
Page 624: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 13 Circuit diagram related to water in fuel sensor ...
Page 652: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 45 Related electrical circuit diagram ...
Page 654: ...40 Troubleshooting SEN02093 00 BR380JG 1E0 47 Related electrical circuit diagram ...
Page 659: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 5 Circuit diagram related to horn relay ...
Page 661: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 7 Related electrical circuit diagrams ...
Page 666: ...SEN02094 00 40 Troubleshooting 12 BR380JG 1E0 Related electrical circuit diagram ...
Page 668: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 15 Related electrical circuit diagram ...
Page 670: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 17 Related electrical circuit diagram ...
Page 672: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 19 Related electrical circuit diagram ...
Page 674: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 21 Circuit diagram related to engine stop switch ...
Page 681: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 29 Related electrical circuit diagram ...
Page 683: ...40 Troubleshooting SEN02094 00 BR380JG 1E0 31 Related electrical circuit diagram ...
Page 765: ...SEN02307 00 40 Troubleshooting 2 BR380JG 1E0 S 16 Vibration is excessive 23 ...
Page 794: ...50 Disassembly and assembly SEN02737 00 BR380JG 1E0 7 ...
Page 823: ...SEN02738 00 50 Disassembly and assembly 28 BR380JG 1E0 ...
Page 828: ...50 Disassembly and assembly SEN02738 00 BR380JG 1E0 33 ...