Kolpin CAN-AM Commander 1000 Limited Installation Instructions Manual Download

Page: 27 / 111

CAN-AM

COMMANDER 1000 LIMITED

Kolpin Outdoors Inc.

205 N. Depot St.

Fox Lake, WI 53933

Tel: (920) 928-3118

www.kolpin.com

E-mail:

[email protected]

Loosen bottom front original screws (left and right) from the UTV’s roller cage

and fix the front ledge holders with the roller cage by screws on both sides.

Summary of Contents for CAN-AM Commander 1000 Limited

Page 1: ...INSTALLATION INSTRUCTIONS CAN AM COMMANDER 1000 LIMITED...

Page 2: ...ese types of tools have product dealer do the install for you Some parts contain sharp edges wear protective gloves if necessary Always keep your assembly area clean uncluttered and well lit Keep visi...

Page 3: ...ree of pollution Do not use detergents that could scratch the surface plates abrasives harsh fabrics etc Do not use solvents or alkaline detergents or cleaners with ammonia ammonium hydroxide Do not r...

Page 4: ...928 3118 www kolpin com E mail customerservice kolpin com TOOLS NEEDED Not included Ratchet handle Socket beg 19 mm Socket beg 13 mm 0 75 in 0 51 in Socket beg 10 mm Socket beg 8 mm Metric wrench 19 m...

Page 5: ...LIMITED 5 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Utility knife Drill 8mm Drill 20 23mm 0 31 0 33 in 0 79 0 91 Isolating...

Page 6: ...tional systems from the roller cage work lights rear mirrors drink holders etc Uninstall all parts and assemblies of the original cab If you think you need use our cab probably in summer without the d...

Page 7: ...CAN AM COMMANDER 1000 LIMITED 7 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com View onto the save net under the seat...

Page 8: ...CAN AM COMMANDER 1000 LIMITED 8 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com CAB PREVIEW LEFT FRONT VIEW RIGHT REAR VIEW...

Page 9: ...ANDER 1000 LIMITED 9 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com REAR PANEL Insert self locking screws into the door base bot...

Page 10: ...M COMMANDER 1000 LIMITED 10 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the left door base holder onto the UTV s roller...

Page 11: ...1000 LIMITED 11 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the left door base onto the roller cage and onto the screw...

Page 12: ...ER 1000 LIMITED 12 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the door base upper holder onto the door base and onto t...

Page 13: ...epot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the door base holder with the door base to the roller cage by nut washer and nut cover Tighten nut gentl...

Page 14: ...AM COMMANDER 1000 LIMITED 14 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the left door hinge ledge onto the left door b...

Page 15: ...OMMANDER 1000 LIMITED 15 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the ledge with the door base by nuts washers and nut...

Page 16: ...MITED 16 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Adjust the door base to best position pres it onto UTV s the roller cage...

Page 17: ...5 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the ledge with the door base by screws washers nuts and nut covers Tighten screws and nuts gently a...

Page 18: ...LIMITED 18 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the left rear side ledge with seal onto the left door base and...

Page 19: ...MITED 19 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Detail view to the ledge ledge has blue colour in that picture only for...

Page 20: ...Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the side ledge with seal with the door base to the roller cage by nuts washers and nut covers Tighten nuts gentl...

Page 21: ...tdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Take out the safety films from the rear polycarbonate window and place the window onto the...

Page 22: ...LIMITED 22 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the rear window with the rear ledges by screws washers nuts and nu...

Page 23: ...MITED 23 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the rear bottom holder onto the rar window and onto the UTV s body...

Page 24: ...LIMITED 24 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the holder with the window and with the UTV s body by screws washe...

Page 25: ...25 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com FRONT PANEL Place the front bottom ledge assembly onto the front roller cage...

Page 26: ...1000 LIMITED 26 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the front bottom ledge holders onto the front ledge and ont...

Page 27: ...205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Loosen bottom front original screws left and right from the UTV s roller cage and fix the front ledge...

Page 28: ...ot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the front bottom ledge with the ledge holders on both sides by screws washers nuts and nut covers Press th...

Page 29: ...ED 29 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the hinge s washers onto the front upper ledge and place the window a...

Page 30: ...ED 30 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the hinges with the hinge s washers and with the upper ledge by screws...

Page 31: ...MITED 31 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the front upper ledge with the window onto the roller cage and ont...

Page 32: ...ITED 32 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com ROOF Place the roof onto the door bases the rear window the front upper l...

Page 33: ...NDER 1000 LIMITED 33 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the roof holders onto the roof and onto roller cage on...

Page 34: ...St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the roof with the roof holders and with the front upper ledge to the roller cage on both sides by screws was...

Page 35: ...000 LIMITED 35 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the roof with the rear window by screws washers nuts and nuts...

Page 36: ...IMITED 36 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Adjust the roof and the front assembly to best position and tighten scr...

Page 37: ...COMMANDER 1000 LIMITED 37 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Take out the glass lock stoppers red pins from both gla...

Page 38: ...38 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Connect the glass lock with the glass lock part in glass and insert the glass...

Page 39: ...MANDER 1000 LIMITED 39 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Allow the glass lock holder s srews and nut on both sides...

Page 40: ...m Adjust the glass lock holders to best position open and close the window few time and tighten screws and nuts from previous page hard If you lock the front window and you have some gapes between the...

Page 41: ...x Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Install the gas springs into the gas spring holders be carefull to install gas springs in same position like in pictur...

Page 42: ...000 LIMITED 42 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the gas spring with the bottom gas spring holder by nuts washe...

Page 43: ...ED 43 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Open the window and place the front upper ledge holders onto the roller cag...

Page 44: ...St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the front upper ledge holders with the front upper ledge to the roller cage on both sides of the cab by scre...

Page 45: ...000 LIMITED 45 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com RIGHT LEFT DOOR Lubricate the hinge s pins and insert the door ont...

Page 46: ...0 LIMITED 46 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Adjust the door to best position by hinge ledge and tighten hinge s...

Page 47: ...TED 47 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Install the door stop assembly pin hook washer and nut with the door stop...

Page 48: ...OMMANDER 1000 LIMITED 48 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Insert the door stop assembly into the inner door stop m...

Page 49: ...NDER 1000 LIMITED 49 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Adjust the door stop assembly and the door stop holder to be...

Page 50: ...I 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the door stop holder with the front ledge holder by nuts washers and nut covers and tighten correctly If you adjust the do...

Page 51: ...MMANDER 1000 LIMITED 51 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the gas spring holder onto the roof and onto the ro...

Page 52: ...TED 52 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the gas spring holder with the safety net holder in red circle by orig...

Page 53: ...5 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Cut out the holes throught the roof upholstery in red circles in accordance with gas spring holder s ho...

Page 54: ...R 1000 LIMITED 54 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the gas spring holder with the roof by screws washers nuts...

Page 55: ...olpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the gas spring onto the gas spring holder be carefull to install gas springs...

Page 56: ...ER 1000 LIMITED 56 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the gas spring with the gas spring holder by nuts washers...

Page 57: ...920 928 3118 www kolpin com E mail customerservice kolpin com Uninstall screws and washers from the door red and green arrows Place the rear mirror and the mirror washer onto the door panel blue arro...

Page 58: ...Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com If you have gape between the rear bottom door seal and between the plastic body and you don t hav...

Page 59: ...MANDER 1000 LIMITED 59 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Uninstall screws and washers from the door and safe these...

Page 60: ...NDER 1000 LIMITED 60 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Place the ledge between the door panel polycarbonate and the...

Page 61: ...OMMANDER 1000 LIMITED 61 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Install screws and washer from page No 59 and don t tigh...

Page 62: ...COMMANDER 1000 LIMITED 62 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Adjust the door ledge onto best position and tighten s...

Page 63: ...CAN AM COMMANDER 1000 LIMITED 63 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Cut the EPDM ledge to best shape...

Page 64: ...Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com If you don t have rear bottom door ledge or you don t want use that you can stick self glued sea...

Page 65: ...utdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com If you have gapes between the door seal and between roller cage red line you can uninstal...

Page 66: ...CAN AM COMMANDER 1000 LIMITED 66 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Detail view onto the uninstalling...

Page 67: ...NDER 1000 LIMITED 67 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com THE RIGHT DOOR INSTALLATION IS SIMILLAR WITH THE LEFT DOOR I...

Page 68: ...CAN AM COMMANDER 1000 LIMITED 68 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com ELECTROINSTALLATION Owerall wiring diagram...

Page 69: ...COMMANDER 1000 LIMITED 69 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Washer tube switch wiper washer off Harness with washe...

Page 70: ...WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Washer tank has be placed on the left outer wall after driver seat Take out the driver seat and the plastic covers from the...

Page 71: ...St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Fix the washer tank holder with the rear wall by included screw washers and nut Place the washer tank onto the wa...

Page 72: ...M COMMANDER 1000 LIMITED 72 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Lead the harness from washer tank to the UTV main fus...

Page 73: ...doors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Uninstall the centrall UTV s panel and save screws carefully Lead the harness No 1 from the...

Page 74: ...ce kolpin com Take out the blind from the swith panel and cut bigger hole for included switch pull the harness branch No 1 throught the hole Connect the harness branch No 1 with the switch in accordan...

Page 75: ...Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Drill hole 20mm red circle into the dashboard Pull the harness branch No 3 throu...

Page 76: ...920 928 3118 www kolpin com E mail customerservice kolpin com and lead the branch red arrows around the front left part of the roller cage Lead the branch red arrows from the left upper corner to the...

Page 77: ...3933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Connect the harness branch No 3 with the wiper motor connector And place the cover back Lead the harness branch No 2 from the das...

Page 78: ...d elipse from his position NO CUT and connect the harness branch No 2 with the original harness by included thief connectors Connect one red and one black wire from original harness with one red and o...

Page 79: ...www kolpin com E mail customerservice kolpin com Pull the washer hose from the wiper arm throught the bushing in the front upper ledge Connect the harness washer hose with the wiper arm washer hose b...

Page 80: ...t wash by gently water stream and swipe only with wet or damp means in the direction from top to bottom The recommended frequency of cleaning of polycarbonate part is about 1 time per month or accordi...

Page 81: ...118 www kolpin com E mail customerservice kolpin com TOOLS NEEDED Not included Hole saw 46 52mm Hole saw 76 mm Ratchet handle 1 81 2 0 in 3 in For tightening straps Socket beg 8 mm Screwdriver philips...

Page 82: ...MITED 82 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Drill 8mm Drill 11 5 14mm Drill 21mm 0 31 0 33 in 0 45 0 55 in 0 83 in D...

Page 83: ...Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com HEATER Parts needed included Heater with cover Water pump Electric vent Tightening straps Air vent Hot air hose Bigg...

Page 84: ...TED 84 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com El Vent switch Ventilator switch Heater harness assembly Hot water hose Th...

Page 85: ...05 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com IMPORTANT IT IS ABSOLUTELY NECESSARY TO TAKE OUT THE RUBBER PLUGS FROM THE HEATER TUBES Heater has bee...

Page 86: ...rs Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Take out the seats from the UTV and uninstall the plastic covers from the sides of the central...

Page 87: ...1000 LIMITED 87 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Uninstall the glove box from the UTV dashboard Take out the glov...

Page 88: ...pin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Take some photos of the harness and disconnect that View onto dashboard without the...

Page 89: ...1000 LIMITED 89 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Uninstall central UTV switch panel View onto the dashboard withou...

Page 90: ...pin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Stick the paper tapes onto the dashboard upper central plane Cut the holes 76mm 3 in...

Page 91: ...8 www kolpin com E mail customerservice kolpin com be carefully to not interrupt any wires or hoses Cut the holes 46 52 mm 1 81 2 in into the plastic wall in the inner upper corner of the dashboard Se...

Page 92: ...www kolpin com E mail customerservice kolpin com Connect the hot water hoses with the heater water tubes and fix by tightening straps Cut the upper hose and install electric vent in same orientation...

Page 93: ...e WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Put the air hoses into the holes from page No 11 and lead these through the central tunnel to the holes in dashboard centra...

Page 94: ...Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Insert the air vent with corner into the air hoses and fix by AL tape Press the a...

Page 95: ...Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Connect the harness branch No 1 with the electric vent Connect the harness branc...

Page 96: ...ake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Lead the hot water hose with electric vent do not change from the heater to the bottom of the central tunnel through the...

Page 97: ...customerservice kolpin com Lead the hose from previous page through the UTV s central tunnel to the left front wheel around original hose with red arrow Cut the heater hose to correct length to therm...

Page 98: ...920 928 3118 www kolpin com E mail customerservice kolpin com Insert the tightening straps onto the original hose and install smaller Y couple Insert the tightening strap onto the heater hose and inse...

Page 99: ...rservice kolpin com Lead the second hot water hose through the second hole and through the central tunnel to the right front wheel on same way like the first heater hose and through the front space Le...

Page 100: ...Secure the original cooling hose by pliers or clamps and cut red line hose between the pliers Insert the tightening straps onto the original hose and install bigger Y couple in same orientation like i...

Page 101: ...ce kolpin com Place the heater with the heater cover onto the plastic walls and make 4 marks onto the walls in accordance with the holes in the heater cover View to heater cover s side Take out the he...

Page 102: ...28 3118 www kolpin com E mail customerservice kolpin com Lead the harness from the heater to the central tunnel around the original harnesses in red circle Drill 1 hole 11 5 14mm 0 45 0 55 in and 2 ho...

Page 103: ...LIMITED 103 Kolpin Outdoors Inc 205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com View onto mounted switch base Drill whole 21 mm 0 83 in into the dash...

Page 104: ...205 N Depot St Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Lead the harness red arrow from the central tunnel to the space under the driver dashboard Connect th...

Page 105: ...rvice kolpin com Insert the switch body with the harness and with the serrated lock washer into the prepared hole from page No 21 bottom picture from inside Place the switch base onto the dashboard an...

Page 106: ...kolpin com E mail customerservice kolpin com Cut the heater hose near the bigger Y couple and insert the tightening straps onto the heater hose Install the water pump into the hose in same orientation...

Page 107: ...Fox Lake WI 53933 Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Lead the pump harness red line through the UTV s central tunnel to the el vent switch Connect the pump harness with...

Page 108: ...Tel 920 928 3118 www kolpin com E mail customerservice kolpin com Lead the harness branch No 4 through the hole for el vent switch and connect these Insert the switch into the dashboard Lead the harne...

Page 109: ...nectors red wire with the red wire and black with black see next pictures If you have installed wiper washer harness use thief connectors included and connect one red and one black wire from heater ha...

Page 110: ...rations is necessary to always check cooling system temperature If one part of the cooling system is cold and other is hot bleeding is not correct Turn engine off and let it cool down Don t start engi...

Page 111: ...plastic covers glove box and central UTV S switch panel It is important to check the coolant level regularly at least 4 5 times during the first several days of operation and fill as necessary until...

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