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7

 

© 2020 Kolpin Outdoors Inc.

 

REV 01

 

 

Mount Installation (continued):

 

4.

 

Re

-

install the front bumper using top two OEM M10 

bolts that were removed earlier in step 1. (See       
illustration 2

-

5). 

Do not tighten at this time. 

 

5.

 

Secure the bottom of the front bumper and the winch 
support plate to the vehicle using the supplied M10 
bolt (item #8), M10 lock washer (item #6) and M10 flat 
washer (item #5). (See illustration 2

-

6). Tighten M10 

bumper hardware to specification.

 

 

 

 

 

 

 

 

Roller Fairlead Installation:

 

1.

 

Using the hardware included with winch, fasten roller 
fairlead to the winch mount plate using bolts, nuts 
and washers. Tighten to specification.

 

 

 

 

 

2.

 

Wire the winch according to your winch               
manufacturer’s instructions.

 

 

 

 

 

 

 

Winch Cable Wrap Installation on Spool Drum:

 

1.

 

The winch cable or rope should be wrapped 
around the spool drum, feeding from bottom, as 
shown. Spooling the cable as shown will prolong 
cable life and enhance winch performance. (See 
illustration 2

-

6).

 

2.

 

Connect the hook to cable or rope using hardware 
included in winch kit.

 

 

Ill. 3

-

1

 

Ill. 2

-

5

 

OEM top bolt

 

 

10MM FASTENER TORQUE:

 

34 ft. lbs. (46 Nm)

 

Front bumper

 

Ill. 2

-

6

 

Item #8, #6, #5

 

Hardware supplied 

with winch kit for 

fairlead

 

 

8MM FASTENER TORQUE:

 

17 ft. lbs. (23 Nm)

 

Summary of Contents for 25-2360

Page 1: ...25 2360 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instructions co...

Page 2: ...hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but...

Page 3: ...1 Winch Plate 3 4 Hex Locknut Zinc Plated M8 1 25 PUR3068 4 2 Flat Washer Zinc Plated M8 PUR3087 9 1 Instruction Guide not shown 6 2 Lock Washer Zinc Plated M10 PUR3101 5 2 Flat Washer Zinc Plated M1...

Page 4: ...ference or for informational requests To facilitate installation make sure that your vehicle is clean and free of debris All directions referring to right and left are when the rider is sitting on the...

Page 5: ...l later See illustration 1 1 2 To best fit the winch into vehicle the lower edge of the front plastic grille requires trimming Mark or scribe the location as shown See illustration 1 2 3 Cut the plast...

Page 6: ...upplied with the winch kit Install bolts into the two rear locations only at this time as shown See illustrations 2 2 and 2 3 Do not tighten at this time 3 Install the winch mount support item 1 to th...

Page 7: ...e included with winch fasten roller fairlead to the winch mount plate using bolts nuts and washers Tighten to specification 2 Wire the winch according to your winch manufacturer s instructions Winch C...

Page 8: ...aged by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the system and or hardware ar...

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