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© 2020 Kolpin Outdoors Inc.

 

REV 00

 

 

OPERATING INSTRUCTIONS

 

Congratulations! You’ve just purchased the most durable accessory component in the industry. Our accessories work great all year 
round! With proper care and maintenance, your Kolpin accessory will last for years to come! Please read and understand all assembly 
instructions, notices and warnings before assembling and using your Kolpin accessory.

 

 

Follow these guidelines to ensure a successful and satisfactory installation:

 

Read, understand this manual before beginning installation 

 

Periodically check for wear and tightness of all fasteners. 

 

Replace or re

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torque fasteners as necessary.

 

 

SAFETY & GENERAL PRODUCT INFORMATION

 

Kolpin accessories are designed with your safety in mind. 

 

In order to protect you and your vehicle, certain parts of the accessory and/or hardware may be designed to collapse or break when 
the equipment is over

-

stressed.

 

Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others, but may not 
be compatible with some winches. Kolpin winch mount kits have design features that benefit snow plow applications. 

 

 

                  

                    

 

 

 

!  DANGER  !     !  WARNING !     !  CAUTION  !

 

To avoid personal injury or damage to your vehicle:

 

 

Read and understand all notices for:

 

Caution

 

Warning

 

Danger

 

 

Follow instructions for your vehicle, winch, winch mount and other items used in combination with this product.

 

 

Do not winch unsecured loads at any time.

 

 

Disconnect battery during winch installation or service to prevent electrical hazards.

 

 

Do not lift loads overhead.

 

 

Do not exceed the load capacity of the winch.

 

 

Always wear gloves when handling wire winch cable.

 

 

Do not use your winch or winch mount for towing.

 

 

Do not shock load the winch, cable or winch mount.

 

 

Keep fingers, hands and loose clothing away from roller fairlead and winch cable drum when in use.

 

Summary of Contents for 25-1270

Page 1: ...1270 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instructions cont...

Page 2: ...hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but...

Page 3: ...REV 00 Kit Contents Item Qty Part Description Part Number 1 1 Winch Mount Bracket 2 1 Roller Bumper Mount Bracket 3 6 Hex Bolt Zinc Plated M8 1 25 x 20mm 4 2 Locknut Zinc Plated M8 1 25 5 1 Instructi...

Page 4: ...sts To facilitate installation make sure that your vehicle is clean and free of debris All directions referring to right and left are when the rider is sitting on the machine TOOLS REQUIRED Metric wre...

Page 5: ...bumper tubing from the vehicle as shown by removing the eight OEM fasteners two on front rack two secure plastic center grille and four attach frame tubing to vehicle main chassis Retain bolts for us...

Page 6: ...item 3 and M8 locknuts item 4 Using the hardware provided with winch kit install the roller fairlead included with winch kit onto the roller mount bracket See illustrations 1 6 1 7 and 1 8 Note conta...

Page 7: ...the rear upper tabs of winch mount sub assembly into the bumper and temporarily insert M8 bolts item 3 into the holes this will help keep the mounts aligned into the bumper See illustrations 1 9 1 10...

Page 8: ...Install front bumper winch assembly onto the vehicle frame using the longer M8 bolts item 3 for the two upper bumper locations as shown Re install the lower OEM M8 screws and OEM M6 shoulder screws Re...

Page 9: ...cal cables and components for the winch system 15 Secure all harnesses using cable ties provided with winch kit to prevent contact with hot components sharp edges or moving parts 16 Reconnect red posi...

Page 10: ...by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the accessory system and or hardwa...

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