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Installation Manual 

 

 

 

 
HB-37350-810-31-09F-EN KSM31R Installation Manual.doc 

Page 1 of 28 

 

 
 
 
 

Installation Manual 

for 

KSM31R 

 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 

Summary of Contents for KSM31R

Page 1: ...Installation Manual HB 37350 810 31 09F EN KSM31R Installation Manual doc Page 1 of 28 Installation Manual for KSM31R...

Page 2: ...ation The contents of this documentation has been collated with greatest care and corresponds with our present status of information However we would like to point out that this document cannot always...

Page 3: ...g of the relay outputs 17 5 2 1 Single pole switching relay output without testing 17 5 2 2 Single pole switching relay with external switching amplifier and testing 18 5 2 3 Dual channel switching re...

Page 4: ...lowing text in any case refers to the classification as a safe function for application up to Pl e acc to EN ISO 13849 1 or SIL3 acc to EN 61508 The system software SafePLC serves the purpose of confi...

Page 5: ...mergency Limit Control EN European Standard HISIDE Output with 24 VDC nominal level switching to plus IP20 Degree of protection for housing ISO International Organisation for Standardisation LED Light...

Page 6: ...ervice The module must always be de energized before installation and removal or before disconnecting signal lines When installing or removing the module appropriate measures must be applied to preven...

Page 7: ...a of device Type designation Device design Design of module with the following periphery 12 digital inputs DI 1 4 and DI8 12 OSSD 2 I Os optionally configurable as input or output 4 secure relay outpu...

Page 8: ...contains the following information Type designation Part number Serial number Identification of hardware release Identification of software release Safety category Input characteristics Output charac...

Page 9: ...st be isolated from each other Signal lines and power lines of the power converter must be routed through separate cable ducts The distance between the cable ducts should be minimum 10 mm Only shielde...

Page 10: ...ulation inside the module 4 3 Installation of backplane bus system The KSM31R module is connected to the base unit via the backplane bus Example KSM11 KSM31R KSM5x Base unit KSM31R communication modul...

Page 11: ...odules The modules are mounted on C standard rails by means of snap on latches 4 4 1 Assembly on C rail The devices are inserted into the rail under an oblique angle and then snapped on downwards For...

Page 12: ...ssembly on backplane bus After assembling the backplane bus you can install the device For this purpose insert the module from above into the plug connection under a oblique angle and snap it onto the...

Page 13: ...ation Manual doc Page 13 of 28 The backplane plug connection can later be extended The system configuration can thus be extended by additional modules Snap the backplane bus element into the C rail an...

Page 14: ...contact relay 8 Readback contact relay 8 X11 1 X11 2 X11 3 X11 4 U24 external U24 external GND external GND external IO voltage supply device 24 VDC IO voltage supply device 24 VDC IO voltage supply d...

Page 15: ...2 X21 3 X21 4 Not used Not used Not used Not used X22 1 X22 2 X22 3 X22 4 Not used Not used Not used Not used X23 1 X23 2 X23 3 X23 4 Digital IN05 Digital IN06 Digital IN07 Digital IN08 Digital input...

Page 16: ...the relay outputs for safety relevant functions you must observe the information below in particular the specifications on wiring diagnostics The diagnostics for achieving the respective Pl and SIL i...

Page 17: ...ll not recognize bonding of the internal relay or of one or more external contacts The following circuit example is only suitable for safety applications on a limited basis at a maximum Pl b according...

Page 18: ...ng device must ensure that the operator recognizes the dangerous situation immediately The achievable PI mainly depends on the test rate PI d acc to EM 13849 1 can be achieved at a maximum X17 X14 K1...

Page 19: ...nnel switching relay output with external monitoring group feedback The two external monitoring contacts are switched in series supplied by clock signal P1 and read in from DI01 configured as an EMU i...

Page 20: ...for the external circuit X17 X14 K1 K2 IO01 IO02 P1 P2 X12 DI01 DI02 DI03 DI04 L L X17 1 X17 2 X17 3 X17 4 X14 1 X14 2 X14 3 X14 4 X12 1 X12 2 X12 3 X12 4 X7 K1 11 K1 12 K2 11 K2 12 X7 1 X7 2 X7 3 X7...

Page 21: ...puts For PL e according to EN ISO 13849 1 a sufficiently high testing rate see the remarks is required as well as PL e for the external circuit X17 X14 K1 K2 IO01 IO02 P1 P2 X12 DI01 DI02 DI03 DI04 L...

Page 22: ...37350 810 31 09F EN KSM31R Installation Manual doc Page 22 of 28 6 Configuring the KSM31R 6 1 1 Basic configuration After starting the Safe PLC program you must first choose the basic unit followed b...

Page 23: ...the address switch This setting is made on the back of the module Note The address range of the KSM31R module is from 1 15 Address 0 is reserved for the basic device 6 1 3 Step 3 In the main menu of...

Page 24: ...n dialog Logical address of KSM31R device x Setting the address switch of the KSM31R module Group1 EAAx 1 EAAx 6 or group1 EAAx 7 EAAx 10 When using these outputs one can choose between safety and sta...

Page 25: ...e following points Switch off the electric power supply for all the KSM modules and disconnect them Remove all the plug in connections of the KSM31R module Take the module off the top hat rail make a...

Page 26: ...d as follows Output Voltage Current Ax 1 Ax 2 24 VDC 100 mA EAAx 1 2 24 VDC 250 mA K1 K8 24 VDC 48 VDC 230 VAC 2 A 2 A 2 A 2 A Note See the KSM installation manual 8 3 Technical data of switching rela...

Page 27: ...failure per hour PFH value KSM31R 2 2 10 9 KAT 4 1 channel relay 20 10 9 max 8 Proof test interval EN61508 20 years after this time the module must be replaced 8 4 2 Dual channel use of the relay outp...

Page 28: ...assistance with your application needs visit www kollmorgen com or contact us at North America Kollmorgen 203A West Rock Road Radford VA 24141 USA Web www kollmorgen com Mail support kollmorgen com Ph...

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