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II

Installation / Commissioning

II.1

Important notes

l

Check that the servo-amplifier and motor match each other. Compare the rated

voltage and rated current of the unit. Carry out the wiring according to the wiring

diagram in the Installation and Commissioning Instructions for the servo-amplifier.
The connections to the motor are shown on pages 24 and 33.
Notes on the connection methods can be found on page 20.

l

Ensure that there is proper earthing of the servo-amplifier and the motor.

l

Route the power and control cables as separately as possible from one another
(separation > 20 cm). This will improve the immunity of the system to electromag-

netic interference.

If a motor power cable is used which includes integral brake control leads, then
these brake control leads must be shielded. The shielding must be connected at
both ends (see under Installation Instructions for the servo-amplifier).

l

Install all cables carrying a heavy current with an adequate cross-section, as per

EN 60204. The recommended cross-section can be found in the Technical data.

Caution!
If a servo-amplifier of the series digifas® or SERVOSTAR™ is used and the

motor cable exceeds 25m, a boxed choke (type 3YL-xx, manufactured by
Seidel) and motor leads with the following diameters must be used:

Servo-amplifier

choke box

Max. cable diameter

digifas® 7201...7206

3YL-06

4x1mm²

SERVOSTAR™ 601...606

3YL-20

4x1mm²

SERVOSTAR™ 610

3YL-20

4x1,5mm²

SERVOSTAR™ 620

3YL-20

4x2,5 mm²

l

Connect up all shielding via a wide surface-area contact (low impedance) and
metallized connector housings or EMC-PG glands.

l

Check the compliance to the permitted radial and axial forces F

R

and F

A

.

When you use a toothed belt drive, the

minimal

permitted diameter of the pinion

e.g. follows from the equation:

d

M

F

R

min

³

´

0

2 .

l

Ensure that there is adequate heat transfer in the surroundings and the motor
flange, so that the maximum permissible flange temperature is not exceeded in S1
operation.

Caution!
Never undo the electrical connections to the motor while it is energised. A
dangerous voltage, resulting from residual charge, can be still present on the
capacitors up to 300 seconds after switch-off of the mains supply.

Measure the DC-link voltage and wait until it has fallen below 40V.
Even when the motor is not rotating, control and power leads may be live.

Motor series 6SM45..100

17

Kollmorgen

05.2000

Installation / Commissioning

Summary of Contents for 6SM 100K-3000

Page 1: ...Synchronous Servomotors Series 6SM45 100 Technical description Installation Commissioning Edition 05 2000...

Page 2: ...2000 Enhanced torque characteristics new layout corrections Technical changes to improve the performance of the equipment may be made without prior notice Printed in the Federal Republic of Germany 05...

Page 3: ...I 5 3 Flange 11 I 5 4 Protection class 11 I 5 5 Protective device 11 E 4 929 4 09 I 5 6 Insulation material class 12 I 5 7 Vibration class 12 I 5 8 Connection method 12 I 5 9 Resolver 12 I 5 10 Holdi...

Page 4: ...III 1 15 Torque characteristics 6SM100M 3000 30 A 4 036 3 18 19 III 1 16 Torque characteristics 6SM100L 3000 31 A 4 036 3 17 III 2 Ventilated motors 32 III 2 1 Dimensions 6SM56 100 BV 32 III 2 2 Radi...

Page 5: ...peration Do not unplug any connectors during operation This creates the danger of death severe injury or extensive material damage l Power connections may be live even when the motor is not rotating N...

Page 6: ...destruction of the bearings and the coupling l For toothed belts it is vital to observe the permissible radial forces An excessive radial load on the shaft will significantly shorten the life of the m...

Page 7: ...it has been established that the machine into which this product is to be installed conforms to the provisions of the EC Directive in its version 89 392 EEC We confirm that the above mentioned product...

Page 8: ...This page has been deliberately left blank 8 Motor series 6SM45 100 05 2000 Kollmorgen...

Page 9: ...es of synchronous servomotors is designed especially for drives for industrial robots machine tools textile and packing machinery and similar with high requirements for dynamics The user is only permi...

Page 10: ...stator wind ings and is signalled via an electrically isolated contact normally closed A resolver is built into the motors as feedback element The servo amplifiers in the digifas or SERVOSTAR series...

Page 11: ...ot exceed FR 3 Double coned collets have proved to be ideal zero backlash coupling devices combined if required with metal bellows couplings I 5 3 Flange Flange dimensions to IEC standard fit j6 accur...

Page 12: ...ntrolled directly by digifas or SERVOSTAR servo ampli fier no personal safety the winding is suppressed in the servo amplifier additional circuitry is not required If the holding brake is not controll...

Page 13: ...arately driven fan The fan has the intake on the B side cools the motor surface and exhausts to the A side For motors of the 6SM100 series the fan is also obtainable with a shortened bonnet The electr...

Page 14: ...h is used Torque constant KTrms Nm A The torque constant defines how much torque in Nm is produced by the motor with 1A r m s current The relationship is M I x KT Voltage constant KE V 1000min 1 The v...

Page 15: ...nt therm contact C 145 5 Design IM B5 V1 V3 DIN 42950 Rotor moment of inertia J kgcm 1 5 2 1 3 4 5 2 10 0 15 0 20 0 31 0 42 0 74 0 108 0 141 0 175 0 Static friction torque MR Nm 0 127 0 131 0 14 0 154...

Page 16: ...15 0 20 0 31 0 42 0 74 0 108 0 141 0 175 0 Static friction torque MR Nm 0 154 0 18 0 208 0 23 0 28 0 334 0 4 0 49 0 58 0 67 Radial load permitted at shaft end with nn FR N 530 700 1050 Axial load per...

Page 17: ...f the series digifas or SERVOSTAR is used and the motor cable exceeds 25m a boxed choke type 3YL xx manufactured by Seidel and motor leads with the following diameters must be used Servo amplifier cho...

Page 18: ...oltage may be switched on for any piece of equipment which is to be connected Ensure that the switch cabinet remains turned off barrier warning signs etc The individual voltages will only be turned on...

Page 19: ...es according to EN 60204 See the table in chapter II 1 when cable length exceeds 25m Use correct earthing and EMC shielding according to the Installation Instructions for the servo amplifier which is...

Page 20: ...s than 150 pF m Resolver cable less than 120 pF m Technical Data All cables are suitable for trailing Technical data refer to mobile usage of cables Life time 1 Million bending cycles The temperature...

Page 21: ...uching it Make sure that even if the drive starts to move unintentionally no danger can result for personnel or machinery l Check the assembly and orientation of the motor l Check the drive components...

Page 22: ...This page has been deliberately left blank 22 Motor series 6SM45 100 Installation Commissioning 05 2000 Kollmorgen...

Page 23: ...III Drawings III 1 Non ventilated motors III 1 1 Dimensions 6SM45 100 III 1 2 Radial axial force at the shaft end Motor series 6SM45 100 23 Kollmorgen 05 2000 A 4 017 3 04 4 20 Drawings...

Page 24: ...III 1 3 Wiring diagram 6SM45 100 24 Motor series 6SM45 100 Drawings 05 2000 A 4 017 4 10 Kollmorgen...

Page 25: ...eries 6SM45 100 25 Kollmorgen 05 2000 A 4 036 3 13 21 Drawings Legend X axis speed min 1 Y Axis torque Nm 1 Performance curve 2 cut off characteristic M n 3 rated speed nn 1 2 3 Legend X Axis Speed mi...

Page 26: ...r series 6SM45 100 Drawings 05 2000 A 4 036 3 14 22 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed mi...

Page 27: ...eries 6SM45 100 27 Kollmorgen 05 2000 A 4 036 3 51 52 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed mi...

Page 28: ...or series 6SM45 100 Drawings 05 2000 A 4 036 3 15 53 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed m...

Page 29: ...series 6SM45 100 29 Kollmorgen 05 2000 A 4 036 3 16 50 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed...

Page 30: ...tor series 6SM45 100 Drawings 05 2000 A 4 036 3 18 19 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed...

Page 31: ...ue characteristics 6SM100L 3000 Motor series 6SM45 100 31 Kollmorgen 05 2000 A 4 036 3 17 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated s...

Page 32: ...III 2 Ventilated motors III 2 1 Dimensions 6SM56 100 BV III 2 2 Radial axial force at the shaft end 32 Motor series 6SM45 100 Drawings 05 2000 A 4 017 3 09 4 21 Kollmorgen...

Page 33: ...III 2 3 Wiring diagram 6SM56 100 BV Motor series 6SM45 100 33 Kollmorgen 05 2000 A 4 017 4 11 Drawings...

Page 34: ...spanner 13 a f Strip off the ends of the cores over a length of 7mm and solder them to the contact inserts 7 Push the rubber seal 9 and the O ring 10 onto the insert 11 Push the insert 11 into the plu...

Page 35: ...r series 6SM45 100 35 Kollmorgen 05 2000 A 4 036 3 51 54 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Speed...

Page 36: ...otor series 6SM45 100 Drawings 05 2000 A 4 036 3 56 57 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Speed...

Page 37: ...or series 6SM45 100 37 Kollmorgen 05 2000 A 4 036 3 58 59 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spee...

Page 38: ...Motor series 6SM45 100 Drawings 05 2000 A 4 036 3 60 61 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spe...

Page 39: ...tor series 6SM45 100 39 Kollmorgen 05 2000 A 4 036 3 62 63 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spe...

Page 40: ...This page has been deliberately left blank 40 Motor series 6SM45 100 Drawings 05 2000 Kollmorgen...

Page 41: ...hr Humidity rel humidity 5 95 no condensation only in the manufacturer s original recyclable packaging max stacking height see table under Packaging Storage time unlimited Maintenance Only by qualifie...

Page 42: ...in wrong sequence ROD cable faulty or not properly plugged in for option IL Correct the phase sequence Check ROD SSI cable Motor oscillates Break in the shielding of the resolver cable amplifier gain...

Page 43: ...cturer declaration 7 Motor lead 20 N Nameplate 13 O Options 13 P Peak current 14 Power derating 10 Protection class 11 Protective device 11 R Radial force 11 Radial force diagram 23 Rated current 14 R...

Page 44: ...62 69 Schweiz Switzerland Suisse Kollmorgen Seidel GmbH Co KG Buhnrain 30 8052 Z rich Tel 41 0 1 300 29 65 Fax 41 0 1 300 29 66 Spanien Spain Espagne BROTOMATIC S L C San Miguel de Acha 2 Pab 3 01010...

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