Kohler LOMBARDINI MARINE KDI 1903M-MP Owner'S Manual Download Page 7

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_04

SIDE VIEW A

SIDE VIEW B

1.5 Engine component identification

GENERAL INFORMATION

Oil pressure

switch and

sensor

Thermostat

Oil filler cap

Coolant pump

Water pump

Starter motor

Oil filler cap

Coolant refill cap

Raiser

Cooled exhaust manifold

Coolant tempera-

ture sensor

Nameplate

Alternator

Coolant filler

cap

Cooled exhaust manifold

Fuel injection pump

Oil filter

Nameplate

Raiser

Fuel filter

Air filter

Engine oil

extraction pump

Reversing

gear

ED0053030870

Summary of Contents for LOMBARDINI MARINE KDI 1903M-MP

Page 1: ...KDI 1903M MP KDI 2504M MP OWNER MANUAL...

Page 2: ...version of this manual onto your device NOTE you can select the desired language before downloading the manual as shown in the figure below TRANSLATED FROM THE ORIGINAL MANUAL IN ITALIAN LANGUAGE Data...

Page 3: ...14 3 2 1 Notes for the manufacturer installer 14 3 2 2 Note for end user 14 3 3 Safety signal description 16 3 3 1 Adhesive safety plates 16 3 3 2 Safety guards 16 3 3 3 Warnings 16 3 4 Information a...

Page 4: ...p impeller replacement 31 6 5 Coolant replacement 31 6 6 Alternator belt replacement 32 6 7 Coolant pump belt replacement 33 6 8 Air cleaner replacement 33 6 9 Disposal and scrapping 33 7 INFORMATION...

Page 5: ...1 5 _04 EN NOTES ED0053030870...

Page 6: ...the main text shall be kept together with the manual and considered as an integral part of it The information contained within this manual is the sole property of Lombardini Marine As such no reprodu...

Page 7: ...l filler cap Coolant pump Water pump Starter motor Oil filler cap Coolant refill cap Raiser Cooled exhaust manifold Coolant tempera ture sensor Nameplate Alternator Coolant filler cap Cooled exhaust m...

Page 8: ...1 Engine version Manufacturer identification The engine identification nameplate is located on side A or B as below SIDE VIEWA SIDE VIEW B 1 the engine model reported on the name plate in Fig 1 3 is...

Page 9: ...2 3 Engine dimensions mm with TMC 260 reversing gear TECHNICAL DATA UNIT OF MEASURE Engine type KDI 1903 M MP KDI 2504 M MP cylinders n 3 4 bore mm 88 88 stroke mm 102 102 displacement cm3 1861 2482...

Page 10: ...soon as possible For the exhausted oil disposal refer to Par 6 6 DISPOSAL and SCRAPPING Low S A P S oils sulfate ashes 1 may not be used with fuels with a sulfur content 50ppm Filtration of oils is cr...

Page 11: ...DO NOT USE vegetable oil as a biofuel for this engine 2 5 1 Fuel for low temperatures When operating the engine in ambient temperatures lower than 0 degrees C use suitable low temperature fuel normal...

Page 12: ...gines OAT coolants are maintenance free up to 6 years or 6000hrs of operation provided that the cooling system is topped up using the same type of coolant Do not mix different coolant types Test the c...

Page 13: ...rors display E Engine data or errors push button F Maintenance errors reset push button POS DESCRIPTION Coolant temperature C Oil pressure bar Battery voltage V 2 8 Control panel Tab 2 7 shows the con...

Page 14: ...prevent fire hazards always keep the machine at least one meter from buildings or from other machinery Children and animals must be kept at a due distance from operating machines in order to prevent h...

Page 15: ...sed to service the engine and or machine Make sure that all guards have been refitted Do not mix fuel with elements such as oil or kerosene Failure to comply with this prohibition will cause the non o...

Page 16: ...e of explosive fuel Danger of fire or explosion Presence of steam and pressurized coolant Danger of burns Useprotectiveglovesbeforecarryingouttheoperation Use protective glasses before carrying out th...

Page 17: ...uel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition Do not start the engine near spilled fuel Never use fuel as a...

Page 18: ...3 18 _04 SAFETY INFORMATION EN 3 6 Location of safety labels on engine ED0053030870...

Page 19: ...Put the ignition key in the ignition switch 3 Tun the key to 1 position 4 Press the Start push button for it to start automatically Important At the first start up carry out the operations in point 4...

Page 20: ...of fuel in the correct way and do not litter as it is highly polluting When refuelling it is advisable to use a funnel to prevent fuel from spilling out The fuel should also be filtered to prevent du...

Page 21: ...ceed the MAX 4 If level is not at the MAX level add additional oil and reinsert the dipstick correctly in the reversing gear seat C 5 Re tighten the cap A Important Do not exceed the MAX level on the...

Page 22: ...king out of capscrew C Fig 4 7 3 Re tighten the cap A 4 After a few minutes of operator stop the engine and allow the liquid to cool returns to a ambient temperature and check the coolant level again...

Page 23: ...ain plug and oil filler cap are tightened firmly Important Before proceeding with operation read Par 3 2 2 CLEANING AND CHECKING OPERATION DESCRIPTION PERIOD HOURS PAR 100 250 500 5000 Engine oil leve...

Page 24: ...of checking 1 Loosen the oil filler cap A Remove the oil dipstick B and check that the level is up to MAX 2 Pour in recommended oil until reaching the MAX level mark 3 Reinstall the oil dipstick B com...

Page 25: ...r bending along the pipe and near the hose clamps Components must be replaced if they have clear signs of cracks tears cuts leaks and do not retain a certain degree of elasticity Important If hoses ar...

Page 26: ...the cap A and capscrew C NOTE For coolant filling see Par 4 6 Warning Before starting make sure that the radiator cap and cap if present are installed correctly to avoid spillage of liquid or vapour...

Page 27: ...1 inserting gasket H5 tightening torque 30 Nm 15 Screw union A onto manifold G 16 Perform the operations described in Par 4 6 5 7 Product preservation Important If the engines are not to be used for 6...

Page 28: ...and sealed rings oil seals etc If cleaning engine with a pressure washer or steam cleaner it is important to maintain a minimum distance of at least 200mm between the surface to be washed and the noz...

Page 29: ...tick B Fig 6 3 3 Remove oil drain plug D from pump E 4 Start pump E and drain the oil in the engine 5 Drain oil in an appropriate container For the exhausted oil disposal refer to Par 6 9 DISPOSAL and...

Page 30: ...ilter cartridge replacement 1 Procure a suitable container to collect the fuel 2 Loosen and remove cartridge A 3 Lubricate the gasket C of the new cartridge Tighten the new cartridge A onto support B...

Page 31: ...ed in Par 5 6 before proceeding Replace gasket C 2 Screw cap A onto crankcase B inserting gasket C tightening torque 50 Nm 3 Perform the operations described in Par 4 7 6 4 Water pump impeller replace...

Page 32: ...ove the belt F 4 Perform the operations from point 2 to 6 of Par 6 7 5 Insert the new belt F on pulleys G 6 Move alternator E in the direction of arrow H tighten capscrew D followed by hollow stud C t...

Page 33: ...s in force it is classified as hazardous waste therefore it must be collected by the appropriate centers 6 7 Coolant pump belt replacement 1 Perform the operations from point 1 to 3 of Par 6 6 2 Remov...

Page 34: ...low Recharge the battery or replace it Low fuel level Refuel 4 4 Frozen fuel Contact Lombardini Marine authorised workshops Clogged fuel filter Replace with a new filter 6 3 Air suction in fuel syste...

Page 35: ...ormance Clogged air filter Replace with a new filter 6 8 Clogged fuel pipes Contact Lombardini Marine authorised workshops Cheap fuel Clean the tank and refuel with quality fuel High oil sump level Re...

Page 36: ...tage flashing display with battery 9 V Besides visual signals acoustic errors are also transmitted from the panel Any errors disappear automatically once the anomaly has been solved 1 A maintenance se...

Page 37: ...arranty from date of purchase of the part up to the first scheduled replacement point for the subject parts components All other Spare Parts items are covered by the above warranty provided that the r...

Page 38: ...ntenance listed in your Use Maintenance Manual Kohler Co recommends that you retain all receipts covering maintenance on your off road marine engine but Kohler Co cannot deny warranty solely for the l...

Page 39: ...pped to meet the state s and US EPA anti smog standards The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser Kohler Co must warrant the emission co...

Page 40: ...mixture of products by means of a chemical conversion of oils and animal and or vegetable fat which is used to produce Biofuel Min Minutes MIN Minimum Model Model engineidentificationplate whichindica...

Page 41: ...rts per million Percentage 1 ppm N newton Force 1 N A Ampere Intensity of electrical current 1 A gr gramme Weight 1 gr kg kilogramme 1 kg W Watt Power 1 W kW kiloWatt 1 kW pa pascal Pressure 1 pa KPa...

Page 42: ...9 42 _03 NOTES EN ED0053030870...

Page 43: ...9 43 _03 NOTES EN ED0053030870...

Page 44: ...9 44 _03 NOTES EN ED0053030870...

Page 45: ...9 45 _03 NOTES EN ED0053030870...

Page 46: ...9 46 _03 NOTES EN ED0053030870...

Page 47: ...9 47 _03 NOTES EN CALIFORNIA PROPOSITION 65 WARNING Dieselengineexhaustandsomeofitsconstituentsareknown to the State of California to cause cancer birth defects and other reproductive harm ED005303087...

Page 48: ...ndia and sales subsidiaries in France Germany UK Spain and Singapore Kohler Lombardini reserves the right to make modifications without prior notice www lombardinimarine com SALES OFFICE Lombardini Ma...

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